Active control for chatter reduction in turning process using multilayer piezoelectric devices

• Grant number: 14/23108-4
• Support Opportunities: Scholarships in Brazil - Doctorate
• Start date: April 01, 2015
• End date: March 31, 2018
• Field of knowledge: Engineering - Mechanical Engineering
• Principal Investigator: Maira Martins da Silva
• Grantee: Giuliana Sardi Venter
• Host Institution: Escola de Engenharia de São Carlos (EESC). Universidade de São Paulo (USP). São Carlos , SP, Brazil

Abstract

Machining operations can achieve higher productivity and higher quality parts when chatter is monitored and appropriately suppressed. Chatter is a self excited vibration that can cause instability during machining processes, which affects the efficiency, reduces tool life and can cause noise. The regeneration of chip thickness, which is related to phase between the modulations left on the surface during the successive cuts, is the most common reason behind the phenomenon of chatter instability. A first numerical and experimental study on the reduction of chatter using piezoelectric material was carried out during the project CNPq Universal 470314/2010-9 and IC FAPESP 2011/17166-3. This work continued with the masters scholarship FAPESP 2012 / 22470-6. During these studies, it was experimentally verified the coupling of the first vibration modes of the toolholder, causing significant nonlinearities in the process. Such nonlinearities have been studied and a model for the system was proposed in the master project. Experiments using an passive control were also performed, confirming the coupling between modes and vibration reduction through control methods that increase the system damping. However, the results of the chatter reduction using only passive control are not yet satisfactory. Thus, in the first step of this research project, it is proposed to conduct the fit of the model proposed in the master's project FAPESP 2012 / 22470-6, so it can be used in the proposed active vibration control model. In a second step, it is proposed to seek alternatives to reduce the chatter through active control using multilayer piezoelectric material attached to the tool holder. Finally, the best alternative should be applied to the real system and the reduction of chatter must be proven. The materials needed for the development of this research will be purchased during the term of universal project CNPq 479342/2012-1. It is expected that the application of the best control strategy can significantly reduce this vibration during machining instability, making it a more economically productive and efficient process.

Scientific publications

(6)

(References retrieved automatically from Web of Science and SciELO through information on FAPESP grants and their corresponding numbers as mentioned in the publications by the authors)

DA SILVA, ERALDO JANNONE; MARCOS, GUSTAVO POLLETTINI; VENTER, GIULIANA SARDI; BOTTENE, ALEX CAMILLI; GOMES DE OLIVEIRA, JOAO FERNANDO; RODRIGUES, CAIO AUGUSTO. Development of a patterning system for vitrified CBN wheels based on modal analysis. CIRP ANNALS-MANUFACTURING TECHNOLOGY, v. 67, n. 1, p. 341-344, 2018. (14/23108-4)

GIULIANA SARDI VENTER; MAÍRA MARTINS DA SILVA. Vibration Control Using Multilayer Piezoelectric Actuators: Towards Chatter Supression in Turning Operations. MATERIALS RESEARCH-IBERO-AMERICAN JOURNAL OF MATERIALS, v. 23, n. 4, 2020-07-20. (14/23108-4, 16/11309-0)

RIBEIRO, K. S. B.; VENTER, G. S.; RODRIGUES, A. R.. Experimental correlation between acoustic emission and stability in micromilling of different grain-sized materials. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, v. 109, n. 7-8, p. 2173-2187, AUG 2020. (14/23108-4)

VENTER, GIULIANA SARDI; DO PARAIZO SILVA, LUCAS MISSURA; CARNEIRO, MARCELO BERTOLETE; DA SILVA, MAIRA MARTINS. Passive and active strategies using embedded piezoelectric layers to improve the stability limit in turning/boring operations. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, v. 89, n. 9-12, p. 2789-2801, APR 2017. (14/23108-4)

VENTER, GIULIANA SARDI; DA SILVA, MAIRA MARTINS; IEEE. An analysis on vibration damping in turning through passive shunt circuits using a nonlinear model. 2017 IEEE INTERNATIONAL CONFERENCE ON ADVANCED INTELLIGENT MECHATRONICS (AIM), v. N/A, p. 6-pg., 2017-01-01. (14/23108-4)

VENTER, G. S.; DA SILVA, M. M.; SAS, P; MOENS, D; VANDEWALLE, A. On the robustness of the passive shunt control strategy for chatter reduction. PROCEEDINGS OF ISMA2016 INTERNATIONAL CONFERENCE ON NOISE AND VIBRATION ENGINEERING AND USD2016 INTERNATIONAL CONFERENCE ON UNCERTAINTY IN STRUCTURAL DYNAMICS, v. N/A, p. 13-pg., 2016-01-01. (14/23108-4)

Academic Publications

(References retrieved automatically from State of São Paulo Research Institutions)

VENTER, Giuliana Sardi. Active and passive control for chatter reduction in turning process using piezoelectric devices. 2019. Doctoral Thesis - Universidade de São Paulo (USP). Escola de Engenharia de São Carlos (EESC/SBD) São Carlos.