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Acetic acid leaching of rare earth elements from e-waste magnets: process optimization and kinetic evaluation

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Autor(es):
Petraglia, Fernanda Fajardo Nacif ; Martins, Thamiris Auxiliadora Gonsalves ; Hashimoto, Hugo ; Tenorior, Jorge Alberto Soares ; Espinosa, Denise Crocce Romano
Número total de Autores: 5
Tipo de documento: Artigo Científico
Fonte: WASTE MANAGEMENT; v. 205, p. 12-pg., 2025-08-01.
Resumo

The transition to a low-carbon energy system has increased the demand for rare earth elements (REEs), essential for wind turbines and other renewable energy technologies. However, the limited and geographically concentrated supply of REEs challenges the energy transition. In this context, electronic waste recycling, particularly obsolete hard disk drive (HDD) magnets, emerges as a sustainable strategy to mitigate supply risks. This study evaluated the leaching of REEs from HDD magnets using acetic acid as a lixiviant agent. Characterization of magnets from different manufacturers revealed chemical similarities, allowing their joint processing and recycling. The leaching experiments at 50 degrees C, 3.0 molL- 1 CH3COOH for 2 h, and S/L ratio of 1/12 resulted in 18.4 gL- 1 Nd, 2.9 gL- 1 Pr, 1.2 gL- 1 Dy. The kinetic study indicated that the leaching process follows a mixed-control mechanism involving both diffusion through a product layer and surface chemical reaction. This conclusion was supported by the calculated activation energies and the visual observation of hydrogen bubble formation, which may hinder the diffusion of reactants and products, suggesting the simultaneous influence of multiple ratelimiting steps. These findings reinforce the feasibility of using organic acids for REEs recovery, highlighting their potential as a sustainable alternative to conventional leaching methods. (AU)

Processo FAPESP: 24/05145-1 - Purificação de elementos terras raras de ímãs permanentes obsoletos de HDs
Beneficiário:Fernanda Fajardo Nacif Petraglia
Modalidade de apoio: Bolsas no Exterior - Estágio de Pesquisa - Doutorado Direto
Processo FAPESP: 22/01159-2 - Avaliação de uma rota de recuperação de metais terras raras a partir de resíduo eletroeletrônico
Beneficiário:Fernanda Fajardo Nacif Petraglia
Modalidade de apoio: Bolsas no Brasil - Doutorado Direto
Processo FAPESP: 19/11866-5 - Desenvolvimento de processos inovadores para recuperação de metais críticos
Beneficiário:Denise Crocce Romano Espinosa
Modalidade de apoio: Auxílio à Pesquisa - Temático