A 3-level integrated lot sizing and cutting stock problem applied to a truck suspension factory

Autor(es)

Andrade, Pedro Rochavetz de Lara ; De Araujo, Silvio Alexandre ; Cherri, Adriana Cristina ; Lemos, Felipe Kesrouani

• Tipo de documento: Artigo Científico
• Fonte: Top; v. N/A, p. 28-pg., 2024-06-22.

Resumo

This paper studies the process of cutting steel bars in a truck suspension factory with the objective of reducing its inventory costs and material losses. A mathematical model is presented that focuses on decisions for a medium-term horizon (4 periods of 2 months). This approach addresses the one-dimensional 3-level integrated lot sizing and cutting stock problem, considering demand, inventory costs and stock level limits for bars (objects-level 1), springs (items-level 2) and spring bundles (final products-level 3), as well as the acquisition of bars as a decision variable. The solution to the proposed mathematical model is reached through an optimization package, using column generation along with a method for achieving integer solutions. The results obtained with real data demonstrate that the method provides significantly better solutions than those carried out at the company, whilst using reduced computational time. Additionally, the application of tests with random data enabled the analysis of both the effect of varying parameters in the solution, which provides managerial insights, and the overall performance of the method. (AU)

• Processo FAPESP: 22/05803-3 - Problemas de corte, empacotamento, dimensionamento de lotes, programação da produção, roteamento e localização e suas integrações em contextos industriais e logísticos
• Beneficiário: Reinaldo Morabito Neto
• Modalidade de apoio: Auxílio à Pesquisa - Temático
• Processo FAPESP: 13/07375-0 - CeMEAI - Centro de Ciências Matemáticas Aplicadas à Indústria
• Beneficiário: Francisco Louzada Neto
• Modalidade de apoio: Auxílio à Pesquisa - Centros de Pesquisa, Inovação e Difusão - CEPIDs