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Analysis of refractory castables drying via computational modelling and neutron tomography

Grant number: 21/00251-0
Support Opportunities:Scholarships in Brazil - Doctorate
Start date: August 01, 2021
End date: February 28, 2025
Field of knowledge:Engineering - Materials and Metallurgical Engineering
Principal Investigator:Victor Carlos Pandolfelli
Grantee:Murilo Henrique Moreira
Host Institution: Centro de Ciências Exatas e de Tecnologia (CCET). Universidade Federal de São Carlos (UFSCAR). São Carlos , SP, Brazil
Associated scholarship(s):22/12406-0 - Neutron tomography analysis of refractory catables drying, BE.EP.DR

Abstract

This research project aims to develop a computational tool to predict the behavior of refractory castables during drying, based on data obtained from experimental analysis and numerical models. This processing step is of fundamental importance to guarantee the good performance and properties of these materials, as cracks, damages and, ultimately, explosions, can occur in these ceramic linings if the initial heating is not properly conducted. Currently, there is a lack of a scientific approach that includes both experimental and advanced computational studies for the evaluation of refractory castable drying curves. Previous studies have not reported the existence of a numerical model capable of considering thermal, mass transfer and mechanical aspects, and also able to predict the nucleation and the growth of cracks in these ceramic materials under the drying conditions observed in real situations. The resulting computational tool will be useful to be applied in the refractory industry, as well as in the area of civil construction structures, which presents similar scenarios (such as fire situations with the rapid heating of concretes based on Portland cement). Thus, questions regarding technological application will be considered, always valuing possible simplifications that do not decrease the theoretical consistency and the forecasting capacity of the model, in addition to conducting the entire development of the tool through widely accessible open source softwares. Finally, advanced experimental techniques such as neutron and X-rays tomography, already successfully used in the study of water transport in Portland cement-based concrete, will be used both for the study of this process, as well as for characterization of material properties and validation of models, being those an unprecedented approach in the current set of studies involving the drying of refractory castables. (AU)

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Scientific publications (8)
(References retrieved automatically from Web of Science and SciELO through information on FAPESP grants and their corresponding numbers as mentioned in the publications by the authors)
MOREIRA, M. H.; PENG, H.; DAL PONT, S.; PANDOLFELLI, V. C.. Can a laboratory experiment express the size effect on the drying of refractory castables?. CERAMICS INTERNATIONAL, v. 49, n. 23, p. 13-pg., . (21/00251-0)
CUNHA, T. M.; MOREIRA, M. H.; SANTOS, M. F.; ANGELICO, R. A.; PANDOLFELLI, V. C.. A simple methodology based on numerical analysis for the drying curve design of a castable lined steel ladle. OPEN CERAMICS, v. 13, p. 10-pg., . (21/00251-0)
BORGES, O. H.; CARDOSO, A. L. F.; MOREIRA, M. H.; KLEIN-GUNNEWIEK, R. F.; PANDOLFELLI, V. C.. Conventional and microwave-assisted sintering of ZnO-containing CAC-bonded alumina-based refractory castables. Journal of the European Ceramic Society, v. 43, n. 14, p. 9-pg., . (21/00251-0, 21/00114-2)
SCIUME, GIUSEPPE; MOREIRA, MURILO HENRIQUE; DAL PONT, STEFANO. Thermo-hygro-chemical model of concrete: from curing to high temperature behavior. Materials and Structures, v. 57, n. 8, p. 23-pg., . (21/00251-0)
FALSETTI, LUIS OTAVIO ZAPAROLI; FERREIRA MUCHE, DERECK NILLS; ANDREETA, MARCELLO RUBENS BARSI; MOREIRA, MURILO HENRIQUE; PANDOLFELLI, VICTOR CARLOS. Bubble generation in refractory porous plugs: The role of the ceramic surface composition. INTERNATIONAL JOURNAL OF CERAMIC ENGINEERING AND SCIENCE, v. 4, n. 3, p. 12-pg., . (21/00251-0)
MOREIRA, M. H.; SCHMIDT, F. P.; CARDOSO, A. L. F.; KLEIN-GUNNEWIEK, R. F.; PANDOLFELLI, V. C.. Microwave thermogravimetry as a tool to evaluate the drying of refractory castables-The effects of volumetric heating. CERAMICS INTERNATIONAL, v. 49, n. 11, p. 6-pg., . (22/09293-0, 21/00251-0)
MOREIRA, M. H.; PONT, S. DAL; TENGATTINI, A.; PANDOLFELLI, V. C.. Heating rate effect on the moisture clog while drying refractory castables: A neutron tomography perspective. Journal of the American Ceramic Society, v. 106, n. 3, p. 10-pg., . (21/00251-0)
MOREIRA, MURILO HENRIQUE; DAL PONT, STEFANO; TENGATTINI, ALESSANDRO; LUZ, ANA PAULA; PANDOLFELLI, VICTOR CARLOS. Experimental proof of moisture clog through neutron tomography in a porous medium under truly one-directional drying. Journal of the American Ceramic Society, v. 105, n. 5, p. 10-pg., . (21/00251-0)