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A Novel Method to Deposit Vanadium Carbide Interlayer on Tool Steel Substrate Applied to Mitigate CVD Diamond Thermal Stresses

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Author(s):
Damm, D. D. ; Volu, R. M. ; Correia, R. F. B. O. ; Almeida, K. F. ; Trava-Airoldi, V. J. ; de Vasconcelos, G. ; Barquete, D. M. ; Corat, E. J.
Total Authors: 8
Document type: Journal article
Source: METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE; v. 55, n. 9, p. 14-pg., 2024-07-02.
Abstract

This work shows considerable advance in combining the exceptional properties of chemical vapor deposition (CVD) diamond with the toughness of steel, a subject that has been sought since the early 1990s. Combining both the previously developed techniques for vanadium carbide (VC) deposition, namely laser cladding vanadium carbide (LCVC) and thermo-reactive deposition (TRD) in a salt bath, made it possible to achieve the deposition of a CVD diamond film on a D6 tool steel, with a very low stress level of 1.8 +/- 0.1 GPa. This was the lowest value for growth at 750 degrees C substrate temperature. The LCVC step was a fast processing to thicken the VC layer, while the short-term TRD (only 1 hour) closed the cracks left in the LCVC coating, relieved the residual stresses resulting from the rapid solidification after the laser incidence, and promoted a phase transformation from V8C7 to V6C5, a phase with lower thermal expansion coefficient. Hot Filament Chemical Vapor Deposition (HFCVD) was used to perform the CVD diamond deposition. The vanadium carbide layer has been an intermediate layer capable of acting as an excellent diffusion barrier and able to satisfactorily mitigate the thermal stress of the CVD diamond. The samples were characterized by Scanning Electron Microscopy with Field Emission Gun (FEG-SEM) equipped with Energy-Dispersive X-ray Spectroscopy (EDS), X-ray diffractometry, Rockwell A (588.6 N) indentation tester. Raman spectroscopy was used to further characterize HFCVD diamond, to compute the thermal compressive stress. (AU)

FAPESP's process: 15/25149-2 - Study of vanadium carbide interface developed by thermodiffusion and laser cladding for HFCVD diamond deposition.
Grantee:Djoille Denner Damm
Support Opportunities: Scholarships in Brazil - Doctorate
FAPESP's process: 19/18572-7 - New carbon materials: their relevant space, environmental and relevant spin off applications
Grantee:Evaldo Jose Corat
Support Opportunities: Research Projects - Thematic Grants