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High pressure cutting fluid application in ABNT 1045 steel turning operation

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Author(s):
Ricardo Micaroni
Total Authors: 1
Document type: Doctoral Thesis
Press: Campinas, SP.
Institution: Universidade Estadual de Campinas (UNICAMP). Faculdade de Engenharia Mecânica
Defense date:
Examining board members:
Anselmo Eduardo Diniz; Antonio Batocchio; Roseana da Exaltação Trevisan; Alexandre Mendes Abrão; Marcio Bacci da Silva
Advisor: Anselmo Eduardo Diniz
Abstract

In machining, the suitable use of cutting fluid is a resource that can increase the rate of material removal. Among the benefits it is possible to mention the tool temperature decrease and better chip formation. In the first stage of this work, several cooling/lubrication conditions were compared in finish turning operations of ABNT 1045 steel. These conditions were: dry cutting, the application of a abundant flow of cutting fluid in a conventional way (high flow rate and small pressure) and application of high pressure fluid in different directions. With this purpose, it was assembled a system containing a high pressure pump and injectors directed. to rake face, flank face and simultaneously in both directions. The output parameters were: tool wear an tool life, workpiece surface roughness, cutting power and temperature. In the second phase will be study the influence of the cutting fluid in the thermal expansion of worpieces with thin wall. The flow reduction and cutting fluid pressure increase the lifetime of the tool compared to other cooling conditions and that the flow reduction did not significant1y affected the tool temperature. On the other hand, the diameter variation of the workpiece with thin walls was larger in the absence of the cutting fluid (AU)