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Life cycle assessment of MDP wood-based panel production in Brazil

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Author(s):
Diogo Aparecido Lopes Silva
Total Authors: 1
Document type: Master's Dissertation
Press: São Carlos.
Institution: Universidade de São Paulo (USP). Instituto de Física de São Carlos (IFSC/BT)
Defense date:
Examining board members:
Francisco Antonio Rocco Lahr; Rosane Aparecida Gomes Battistelle; Aldo Roberto Ometto
Advisor: Francisco Antonio Rocco Lahr
Abstract

In this project was carried out a study of Life Cycle Assessment (LCA) of the MDP (medium density particleboard) production, made of wood particles and synthetic adhesive, widely used in furniture industry, being the most produced and consumed wood-based panel in the world. This study aimed to assess the productive life cycle (cradle to gate) of the MDP in Brazil. LCA technique is standardized by ISO 14040 and 14044 documents. The data collection phase in this study occurred realizing technical visits on the Brazilian MDP producers and for the environmental impact assessment, the results were compared considering the following methods: CML (2001), EDIP (1997) and USEtox (2008). The results showed that the main hotspots were the heavy fuel oil used on power plants and UF (urea formaldehyde) resin applied as binder to produce the panels. The wood consumption showed to be more relevant to eutrophication and ecotoxicity impact categories, respectively, by the use of fertilizers and the glyphosate herbicide in the soil. It was also observed that the production of 1m³ of MDP generates an average carbon credit of 969 kg of \'CO IND.2\'-eq. Given the results, several scenarios were analyzed including environmental suggestions of improvements, being proposed changes to the consumption of the raw materials: heavy fuel oil, UF resin and wood. The replacement of heavy fuel oil for wooden residue was the most suitable alternative, because the environmental impacts results were considerably reduced. For the UF resin, it was found that the main impacts are related to the production (cradle to gate) of methanol and urea, thus, we suggested optimizing the consumption of these resources. Also, UF resin was compared with the MUF (melamine urea formaldehyde) resin, and the second one showed more impacts than the first. However, more scenarios analyzing the use of alternatives resins are required, in order to find others options of similar resins to UF, but with lower potential impacts. Considering the wood consumption, it was examined its replacement by wooden residue like raw material to produce the MDP. The results pointed out the addition of residues can promote lower environmental impacts. On the other hand, the environmental benefits related depend of variables such as: the environmental aspects of the life cycle of waste generation, the quantity of waste applied to produce the panels, the allocation criteria adopted to the LCA study, and the distance to transport the waste to the panel industry. Therefore, one must examine each case to assert about the environmental sustainability in the use of waste to produce wood panels. (AU)

FAPESP's process: 11/03816-6 - Life cycle assessment of the MDP wood-based panel in Brazil
Grantee:Diogo Aparecido Lopes Silva
Support Opportunities: Scholarships in Brazil - Master