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Study and development of membrane electrode assemblies for proton exchange membrane fuel cell (PEMFC) with palladium based catalysts

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Author(s):
Rafael Nogueira Bonifacio
Total Authors: 1
Document type: Doctoral Thesis
Press: São Paulo.
Institution: Universidade de São Paulo (USP). Instituto de Pesquisas Energéticas e Nucleares (IPEN/BT)
Defense date:
Examining board members:
Marcelo Linardi; Luciana Aparecida Farias; Christina Aparecida Leão Guedes de Oliveira Forbicini; João Guilherme Rocha Poço; Estevam Vitorio Spinacé
Advisor: Marcelo Linardi; Almir Oliveira Neto
Abstract

PEMFC systems are capable of generating electricity with high efficiency and low or no emissions, but durability and cost issues prevent its large commercialization. In this work MEA with palladium based catalysts were developed, Pd/C, Pt/C and alloys PdPt/C catalysts with different ratios between metals and carbon were synthesized and characterized. A study of the ratio between catalyst and Nafion Ionomer for formation of high performance triple-phase reaction was carried out, a mathematical model to implement this adjustment to catalysts with different relations between metal and support taking into account the volumetric aspects of the catalyst layer was developed and then a study of the catalyst layer thickness was performed. X-ray diffraction, Transmission and Scanning Electron Microscopy, X-ray Energy Dispersive, Gas Pycnometry, Mercury Intrusion Porosimetry, Gas adsorption according to the BET and BJH equations, and Thermo Gravimetric Analysis techniques were used for characterization and particle size, specific surface areas and lattice parameters determinations were also carried out. All catalysts were used on MEAs preparation and evaluated in 5 cm2 single cell from 25 to 100 °C at 1 atm and the best composition was also evaluated at 3 atm. In the study of metals for reactions, to reduce the platinum applied to the electrodes without performance losses, Pd/C and PdPt/C 1:1 were selected for anodes and cathodes, respectively. The developed MEA structure used 0,25 mgPt.cm-2, showing power densities up to 550 mW.cm-2 and power of 2.2 kWnet per gram of platinum. The estimated costs showed that there was a reduction of up to 64.5 %, compared to the MEA structures previously known. Depending on the temperature and operating pressure, values from US$ 1,475.30 to prepare MEAs for each installed kilowatt were obtained. Taking into account recent studies, it was concluded that the cost of the developed MEA is compatible with PEMFC stationary application. (AU)

FAPESP's process: 10/10028-1 - Studies aiming platinum load reduction applied to membrane electrodes assemblies for proton exchange membrane fuel cells.
Grantee:Rafael Nogueira Bonifacio
Support Opportunities: Scholarships in Brazil - Doctorate