Study of separation and reuse of metallic part and present oxides in residue generated in ornamental rocks cutting.

Author(s)

Eduardo Junca

• Document type: Master's Dissertation
• Press: São Paulo.
• Institution: Universidade de São Paulo (USP). Escola Politécnica (EP/BC)
• Defense date: 2009-11-30

Examining board members

Jorge Alberto Soares Tenório; Denise Crocce Romano Espinosa; Carlos Hoffmann Sampaio

• Advisor: Jorge Alberto Soares Tenório

Abstract

The aim of this work is to study the reuse of the metallic part and the characterization of oxides present in the waste from granite sawing. First, the chemical and physical characteristics of the waste were analyzed by chemical analysis, X-ray diffraction, scanning electron microscopy and size analysis. Procedures for the metallic iron recovery (magnetic separation, concentrator table, and cyclonic separation) were performed after the waste characterization. Magnetic separation was performed in three phases. First, using a high intensity wet magnetic separator, which only the remaining magnetic field of equipment was utilized. In the second phase, the magnetic material obtained in first phase was subjected to a new manual magnetic separation using rare earth magnets. In a third phase, magnetic material obtained with rare earth magnets was subjected to manual magnetic separation using ferrite magnets. In the experiments of concentrator table, were carried out changes in table inclination, oscillation frequency and wash water flow. For cyclone tests, the varied parameter was the water supply pressure. Variations in equipment parameters were performed in order to improve and decide the best parameters for recovery of metallic iron. After each experiment, volumetric chemical analysis was performed to determine the metallic iron content of each product. The results show that the magnetic separation method had the best results since it is possible to obtain a ferrous concentrated with 93.0 wt. % metallic iron and granite concentrated with 0.6 wt. % metallic iron. While for concentrator table tests, the best result presented a ferrous concentrated with only 13.6 wt. % metallic iron; and for cyclone tests, a product with only 7.2 wt. % of metallic iron was obtained. Ferrous and granite concentrated from magnetic separation were characterized by scanning electron microscopy, X-ray diffraction and size analysis. Using the obtained ferrous concentrated, briquettes were produced with 2 wt. % hydrated lime as binder. Produced briquettes were tested using dry and wet mechanical strength test. Wet mechanical strengths of up to 1.02kN were obtained, and a maximum of 3.59kN was registered to dry mechanical strength. (AU)