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| Author(s): |
Elaine Cristina Ramires
Total Authors: 1
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| Document type: | Doctoral Thesis |
| Press: | São Carlos. |
| Institution: | Universidade de São Paulo (USP). Instituto de Química de São Carlos (IQSC/BT) |
| Defense date: | 2010-02-10 |
| Examining board members: |
Elisabete Frollini
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| Advisor: | Elisabete Frollini |
| Abstract | |
The present study aimed at developing biocomposites combining polymeric matrices and reinforcement agents, employing the highest possible proportion of materials obtained from natural sources. Phenolic resins are widely known and used due to their excellent properties, such as dimensional and thermal stability, flame resistance and chemical resistance. However, raw materials used in the production of phenolic resins, namely phenol and formaldehyde, are obtained on a large-scale from non-renewable sources. Hence, the replacement of these reagents by equivalent ones obtained from non-fossil sources is interesting from both the environmental and economical perspectives. In this study, lignin and tannin, two macromolecules obtained from natural sources, were employed as substitutes of phenol in the preparation of resol-type phenolic resins: lignophenolic (lignin-phenol-formaldehyde), lignin-formaldehyde and tannin-phenolic. Also, the glyoxal, an aldehyde that can be obtained from natural sources, was used as a substitute for the formaldehyde in the preparation of resol and novolac-type glyoxal-fenol resin. The resulting resins were analyzed using infrared spectroscopy (IR), nuclear magnetic resonance (1H and 13C NMR), thermogravimetry (TG), differential scanning calorimetry (DSC) and size exclusion chromatography (SEC). These resins were later used in the preparation of thermosets and composites reinforced with natural materials: lignocellulosic sisal fiber, cellulose isolated from sisal and microcrystalline cellulose. As a result, new composites with high proportion of materials obtained from renewable sources were developed. These composites were analyzed by Izod impact strength test, SEM, water absorption test, dynamic mechanical thermoanalysis (DMTA), TG and DSC. Thermosets were analyzed by all the tests applied to composites and also inverse gas chromatography (IGC). Reinforcements were analyzed by X ray diffraction, tensile strength test, scanning electron microscopy (MEV), IGC, IV, TG and DSC. Results indicated that lignin and tannin can successfully replace the phenol in the preparation of phenolic thermoset matrices, resulting in materials with equivalent properties, especially that of the impact strength, which represents an important property for a composite. The use of lignocellulosic sisal fiber and the celluloses as a reinforcement agent in the matrices resulted in composites with improved mechanical properties compared to the thermosets, including higher impact strength and higher stiffness. The composites reinforced with lignocellulosic sisal fibers presented the highest values of impact strength, probably due to the length of these fibers, which contributes to an efficient distribution of the tension along the matrix. Results also revealed that sisal and microcrystalline celluloses are good reinforcement agents. Although they led to a relatively lower impact strength increase, the composites reinforced with these celluloses absorbed less water than those reinforced with lignocellulosic sisal fibers. Among the composites of tannin-phenolic matrix, the composite reinforced with 50% of lignocellulosic sisal fibers presented the highest impact strength, the lowest loss modulus, and yet a high stiffness, confirming its good interaction in the fiber/matrix interface. The lignophenolic composite reinforced with 30% of lignocellulosic sisal fiber presented excellent properties such as a high impact strength. The parameters obtained by IGC indicated that the interactions between the lignophenolic matrix and the sisal fiber occur mainly by means of favorable interactions between the acid sites and basic sites of these materials. These interactions allow the establishment of hydrogen bonds in the fiber/matrix interface. In addition, the presence of typical structures of lignin in both resin and fibers improves the affinity between these two components, increasing the \"wettability\" of the fibers during the impregnation step and, consequently, increasing the fiber/matrix adhesion. The good properties of the lignophenolic composite encouraged the development of a matrix in which the phenol was totally replaced by lignin: the lignin-formaldehyde matrix. The lignin-formaldehyde composite reinforced with 40% of sisal fiber presented the highest impact strength compared to all other composites prepared in this study. Hence, this composite is the most suitable for applications where the impact strength is a crucial factor. The SEM images of this composite revealed an excellent interaction in the fiber/matrix interface. In addition, the lignin-formaldehyde composite reinforced with 70% of sisal fibers, which is the composite prepared with the highest proportion of natural materials, also presented excellent properties, such as high impact strength and low water absorption equivalent to that of composites reinforced with smaller proportion of fibers. The composites reinforced with sisal and microcrystalline cellulose presented the highest storage moduli and, therefore, the highest stiffness. This occurs mainly because cellulose is a material of high-crystallinity that can act as a physical cross-linker, increasing the stiffness of the materials. The composites of novolac glyoxal-phenol matrix presented the lowest water absorption. Actually, much lower than that of phenolic (phenol-formaldehyde) composite that is worldwide used. The novolac glyoxal-phenol composite reinforced with microcrystalline cellulose presented water absorption comparable to that of phenolic thermoset, with the advantage of having high proportion of materials from renewable sources in its composition. In summary, the composites prepared with high proportions of materials obtained from renewable sources, presented excellent properties, comparable or superior to those of materials derived from non-renewable sources. Results indicate that these new composites are feasible and interesting alternatives for a range of applications, including the manufacturing of automobile and aircraft internal parts. (AU) | |