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Development of advanced fermentation technology for the production of n-butanol, isopropanol and ethanol from sugar cane bagasse

Grant number: 16/23042-9
Support type:Scholarships in Brazil - Doctorate
Effective date (Start): March 01, 2017
Effective date (End): July 31, 2020
Field of knowledge:Engineering - Chemical Engineering - Chemical Process Industries
Principal Investigator:Adriano Pinto Mariano
Grantee:Carla Ferreira dos Santos Vieira
Home Institution: Faculdade de Engenharia Química (FEQ). Universidade Estadual de Campinas (UNICAMP). Campinas , SP, Brazil

Abstract

The economical viability of the biobutanol production process by ABE (acetone-butanol-ethanol) fermentation using Clostridium strains faces challenges such as high product inhibition, low yields and productivity, and high substrate costs. However, if the production of n-butanol reaches the scale of billions liters in response to the demand of the automotive fuels market, it is certain that there will be an over-supply of acetone. Due to this market risk, an interesting alternative is the production of n-butanol via IBE (isopropanol-butanol-ethanol) fermentation. This mixture can be used directly as biofuel or as additive in gasoline because it does not contain acetone, which is corrosive to the engines. In addition, an energetic gain is expected because of the need for separation of the IBE blend. However, the technical limitations in the fermentation stage persist. The proposal of this project is the development of a fermenter that integrates, in the same vessel, the in-situ recovery of the products through the use of vacuum, and the immobilization of cells. The main goal of the in-situ recovery is the energetic gains by eliminating or drastically reducing IBE toxicity to cells; cellular immobilization aims to increase productivity and to use of more compact fermenters. The immobilizing agent for the cells will be organically constituted from the sugarcane bagasse itself, which will be kept submerged in the fermentation broth by packaging in a cage-like polymeric structure which, together with the rising motion of the bubbles generated during vacuum evaporation, will assist in the creation of an internal circulation of liquid, similar to an air-lift system. The 3D printing technique will be used for the manufacture of polymer structures with different geometries. In this way, the final product of this project is an advanced fermentation system that combines in a single vessel the advantages of the internal circulation of an air-lift type reactor, the immobilization of cells in fixed beds, and the in-situ recovery of products.

Scientific publications
(References retrieved automatically from Web of Science and SciELO through information on FAPESP grants and their corresponding numbers as mentioned in the publications by the authors)
DOS SANTOS VIEIRA, CARLA FERREIRA; MAUGERI FILHO, FRANCISCO; MACIEL FILHO, RUBENS; MARIANO, ADRIANO PINTO. Isopropanol-butanol-ethanol (IBE) production in repeated-batch cultivation of Clostridium beijerinckii DSM 6423 immobilized on sugarcane bagasse. FUEL, v. 263, MAR 1 2020. Web of Science Citations: 0.
DOS SANTOS VIEIRA, CARLA FERREIRA; MAUGERI FILHO, FRANCISCO; MACIEL FILHO, RUBENS; MARIANO, ADRIANO PINTO. Acetone-free biobutanol production: Past and recent advances in the Isopropanol-Butanol-Ethanol (IBE) fermentation. Bioresource Technology, v. 287, SEP 2019. Web of Science Citations: 2.

Please report errors in scientific publications list by writing to: cdi@fapesp.br.