Particleborads of cement bag and long-life packaging applied as lining in avian prototypes

Author(s)

Julio Cesar Machado Cravo

• Document type: Doctoral Thesis
• Press: Pirassununga.
• Institution: Universidade de São Paulo (USP). Faculdade de Zootecnica e Engenharia de Alimentos (FZE/BT)
• Defense date: 2016-03-03

Examining board members

Juliano Fiorelli; Júlio César de Carvalho Balieiro; Maria Fátima do Nascimento; João Adriano Rossignolo; Frederico Marcio Correa Vieira

• Advisor: Juliano Fiorelli

Abstract

In this study, the study of the potential use of cement bags and long-life packaging is considered in order to add value to this waste, by manufacturing particleboards as insulating panels in poultry house facilities. For the production of this material cement bags discarded in civil works, long-life packaging discarded by consumers and two-component polyurethane resin based on castor oil base were used. The study was structured in four steps: 1) Characterization of the raw material (cement bags), 2) Effect of the density and the level of resin on the physical, mechanical and thermal properties of cement particles bag panels, 3) Evaluation of long-life packaging and varnish as a coating of selected panels in precedent step and 4) Evaluation of thermal performance of poultry prototypes in reduced and distorted scale with the long-life packaging as a coating material. The cement bags were disintegrated and transformed into particles with the 8% of moisture content. Subsequently, these particles were mixed with bicomponent polyurethane based on castor oil resin and taken into a planetary mixer (MT120) in order to homogenize the mixture of the particles with the resin. Panels were made for three different densities (0.4, 0.5 and 0.6 g.cm-3) with two resin levels (12 and 15%) and their physical, mechanical and thermal properties were evaluated. Because the panel with 0.6 g.cm-3 and 12% resin have shown a better performance in the investigated properties, this combination has been selected to evaluate the performance of the material (physical, mechanical and thermal) when coated with long-life packaging, adopting the control and the varnish as a comparative coating. Among the evaluated coatings, panels with long-life packaging, presented higher performance than those coated with varnish regarding their physical, mechanical and thermal properties. Thus, the combination of 0.6 g.cm-3 and 12% resin coated long-life packages were tested as lining according the thermal performance (spring, summer, autumn and winter) in prototypes and small-distorted scale by determining thermal comfort indices (Enthalpy and IAPfc) for broilers. The association of lining under the prototype reduced indoor air temperature and thermal comfort indices in spring, summer and autumn, while during the winter no effectiveness of the material was observed. Among the studied seasons, the spring and summer, proved to be the most critical time for cut birds breeding in poultry houses that have characteristics similar to experimental prototypes. (AU)

• FAPESP's process: 13/06666-0 - Lining ecological-based cement bag, tetra pak polyurethane resin and castor for use in poultry houses
• Grantee: Julio Cesar Machado Cravo
• Support Opportunities: Scholarships in Brazil - Doctorate