Full text
| |
| Author(s): |
Vanessa Seriacopi
Total Authors: 1
|
| Document type: | Master's Dissertation |
| Press: | São Paulo. |
| Institution: | Universidade de São Paulo (USP). Escola Politécnica (EP/BC) |
| Defense date: | 2013-03-28 |
| Examining board members: |
Izabel Fernanda Machado;
Marcelo de Aquino Martorano;
Sônia Aparecida Goulart de Oliveira
|
| Advisor: | Izabel Fernanda Machado |
| Abstract | |
Failure due to thermal fatigue can occur in hot working tool materials and its onset takes place in the regions where the highest stress and strain are reached. AISI H13 steel is often used as a hot working tool since it has good toughness and wear resistance, and also a sensible resistance to loss of hot hardness. This study was carried out by means of finite element method (FEM) combined with microstructural characterization and mechanical behavior of materials analysis. According to this approach, H13 steel microstructure, in which carbides could be observed, was meshed by means of OOF2® (NIST). Moreover, the ABAQUS® commercial FEM software was used to simulate thermal and mechanical loading applied in the tool throughout mechanical processing. The conducted analysis allowed to observe the effect of precipitates on stress-strain distribution at different temperatures and loads. Hence, critical regions, in which damage could be favored as well failure onset in the microstructure of the hot forging tool, are displayed. The investigation was based on and compared to literature results and it showed that it can be possible to design the microstructure of hot forging materials, in which an improvement in the thermal fatigue resistance could be improved. The main remarks and conclusions of this work are as follows: (i-) precipitates and interfaces are preferential regions to nucleation and growth of cracks, and they seem to work as stress concentrators; (ii-) modulus of elasticity of phases has the strongest influence in the stress fields of the microstructure; (iii-) the mismatch between thermal expansion coefficients of the phases leads to compressive stresses on interfaces and also the highest thermal strain; (iv-) thermal strains are higher on the precipitates than on the steel matrix; (v-) elastic-plastic properties of steel matrix influenced on thermal cycles. In addition, cooling is the most critical condition of thermal stresses by analyzing each thermal cycle in this phase; and (vi-) whereas the precipitates have elastic behavior, and the most critical step is the heating, in which the maximum temperature of the cycle is reached. (AU) | |
| FAPESP's process: | 11/03817-2 - Numerical simulation of stress field on the microstructure of tools during the hot work |
| Grantee: | Vanessa Seriacopi |
| Support Opportunities: | Scholarships in Brazil - Master |