Influence of different curing regimes and accelerated carbonation on the physical, mechanical, and aging performances of fiber cement

Author(s)

Filomeno, R. H. ; Fioroni, C. A. ; Azevedo, A. G. S. ; Savastano Jr, H.

• Document type: Journal article
• Source: JOURNAL OF BUILDING ENGINEERING; v. 78, p. 15-pg., 2023-09-17.

Abstract

The curing process in fiber cement is essential to improving the characteristics of the fiber-matrix interface, physic-mechanical performance, and durability. This work studied the effect of different curing regimes and accelerated carbonation on fiber cement to optimize these materials' production stages and physic-mechanical performance. The fiber cement flat sheets were produced with 10% bleached eucalyptus pulp by slurry-dewatering method to reproduce the commercial Hatschek process. Carbonated and non-carbonated samples were assessed at different regimes and curing ages to provide a comparative parameter. Thermal curing at 60 degrees C (7 days) and wet curing (28 days) was carried out after carbonation as supplementary curing. The accelerated carbonation was performed in a climatic chamber at 60 degrees C, 90% RH, and 20% CO2 concentration. Accelerated aging trials were also conducted for durability evaluation. X-ray diffraction, TGA, and scanning electron microscopy analyses determined the mineralogical composition, chemical components, and fiber cement microstructure. Mechanical results presented an average increase of 33% in resistance of carbonated samples compared to noncarbonated fiber cement. Additional curing increased the materials' hydration potential and demonstrated an 11% increase in calcium carbonate amounts. However, there was no statistically significant difference in fiber cement' physic-mechanical performance with additional curing. The carbonated samples without supplementary curing presented a fiber-matrix interface like that observed in other curing regimes, even after being subjected to a shorter curing time (3 days) and accelerated aging cycles. The accelerated carbonation process enables the materials' production at reduced ages, achieving physic-mechanical performance and durability like materials produced at more advanced ages with conventional curing regimes. (AU)

• FAPESP's process: 14/50948-3 - INCT 2014: advanced eco-efficient technologies in cementitious products
• Grantee: Vanderley Moacyr John
• Support Opportunities: Research Projects - Thematic Grants