Design and manufacture of wideband antennas using additive manufacturing process

• Grant number: 20/09889-4
• Support Opportunities: Regular Research Grants
• Start date: July 01, 2022
• End date: December 31, 2024
• Field of knowledge: Engineering - Electrical Engineering - Telecommunications
• Principal Investigator: Rafael Abrantes Penchel
• Grantee: Rafael Abrantes Penchel
• Host Institution: Faculdade de Engenharia. Universidade Estadual Paulista (UNESP). Campus São João da Boa Vista. São João da Boa Vista , SP, Brazil
• City of the host institution: São João da Boa Vista
• Associated researchers: André Luiz Jardini Munhoz ; Everton Coelho de Medeiros ; Guilherme Simon da Rosa ; Ivan Aritz Aldaya Garde ; João Pedro de Sousa Oliveira ; José Augusto de Oliveira ; Julian Arnaldo Avila Diaz ; Mirian Paula dos Santos

Abstract

The need for internet connection from anywhere and at all times, the demand for wireless data transmission services at transfer rates of gigabits per second, and the mass communication between machines (i.e., the popularization of Internet of Things) have required challenging characteristics of radiating systems in terms of dimensions, bandwidth, and gain. As a consequence, the complexity of the antenna geometry increases, requiring new and more efficient manufacturing techniques that generate less environmental impact. In the X band (8 to 12 GHz), helical antennas are widely used in mobile satellite communications. In the Ka-band (24.5 to 40GHz) an efficient option for point-multipoint coverage is the dual-reflector antennas with omnidirectional coverage fed by a coaxial horn. The present research project proposes the development of new models and prototypes of three antennas (helical, coaxial horn, and omnidirectional dual-reflector) using different fabrication techniques, in particular the additive manufacturing process. Firstly, antennas will be designed, analyzed using Ansys Electronic Desktop software, HFSS module (High-Frequency Structure Simulator) using the Finite Element Method (FEM) and optimized by Genetic Algorithms (GA). For helical antennas, the aim is to propose an alternative geometry that presents better electromagnetic performance (i.e., gain and reflection coefficient along with the operating band). For coaxial horn antenna, the objective is to propose a structure that presents radiation pattern stability in the operating bandwidth and, simultaneously (if possible), minimizes the reflection coefficient (parameter S11). The prototypes will be built using different manufacturing techniques: additive manufacturing (AM) of metals with selective laser fusion, MA in polymer with surface metallization by LTP (Low-Temperature Plasma), and CNC turning (Computer Numerical Command). The devices will have their electromagnetic performance assessed by measuring the reflection coefficient and radiation pattern. The environmental performance of the prototypes will be compared using the Life Cycle Assessment (LCA) technique, based on the standards ABNT ISO 14040: 2009 and ABNT ISO 14044: 2009 and through the software GaBi Student. Prototypes with the least potential for environmental impacts are considered to have the best environmental performance. This project has great potential for patenting both devices and manufacturing methods. (AU)

Scientific publications

(8)

(References retrieved automatically from Web of Science and SciELO through information on FAPESP grants and their corresponding numbers as mentioned in the publications by the authors)

PENCHEL, RAFAEL A.; MARTINS, NICHOLAS F.; ALDAYA, IVAN; DE OLIVEIRA, JOSE A.; DOS SANTOS, MIRIAN P.; JARDINI, ANDRE L.; AVILA, JULIAN; ROSA, GUILHERME S.. Performance evaluation of a novel monofilar helical antenna with tapered cross-section wire fabricated via metal additive manufacturing. AEU-INTERNATIONAL JOURNAL OF ELECTRONICS AND COMMUNICATIONS, v. 175, p. 9-pg., 2024-01-03. (20/09889-4, 20/09079-2)

ROSA, GUILHERME S.; RIBEIRO, RAUL O.; SIMIONATO, ELIGIA; PENCHEL, RAFAEL A.. A Variational Rayleigh-Ritz Method for Modeling H -Plane Bend Rectangular Waveguides. IEEE Transactions on Microwave Theory and Techniques, v. N/A, p. 12-pg., 2024-07-10. (20/09889-4)

SIMIONATO, ELIGIA; ALDAYA, IVAN; ROSA, GUILHERME S.; LE, JOAO E. G.; SERRANO, ARIANA L. C.; REHDER, GUSTAVO P.; PENCHEL, RAFAEL A.. Two-axis beamsteering using a wideband Butler matrix and series-fed arrays for millimeter wave frequencies fabricated on metallic-nanowire-membrane platform. AEU-INTERNATIONAL JOURNAL OF ELECTRONICS AND COMMUNICATIONS, v. 184, p. 9-pg., 2024-06-28. (20/09889-4, 23/12921-5, 24/01712-9, 22/03519-6)

SANTOS, RENAN A.; BERNARDO, HELTON S.; SPADOTI, DANILO H.; DA ROSA, GUILHERME S.; PENCHEL, RAFAEL A.. Gain Enhancement and Sidelobe Level Reduction of Microstrip Patch Antenna Under Operation of TM₅₀-Like Mode. IEEE OPEN JOURNAL OF ANTENNAS AND PROPAGATION, v. 5, n. 4, p. 11-pg., 2024-08-01. (20/09889-4)

DANTAS, LUCAS C.; COSSA, GRAZIELLE C.; PENCHEL, RAFAEL A.; DE OLIVEIRA, JOSE AUGUSTO; ABBADE, MARCELO L. F.; DE ABREU, LEANDRA I.; GARCIA, MARLON R.; GUILLARDI, HILDO, JR.; ALDAYA, IVAN. Machine learning for mitigation of nonlinear intersymbol interference in digital coherent optical communication systems. 2024 SBFOTON INTERNATIONAL OPTICS AND PHOTONICS CONFERENCE, SBFOTON IOPC 2024, v. N/A, p. 3-pg., 2024-01-01. (24/01712-9, 20/09889-4)

SIMIONATO, ELIGIA; ALDAYA, IVAN; DE OLIVEIRA, JOSE A.; JARDINI, ANDRE L.; AVILA, JULIAN; DA ROSA, GUILHERME S.; PENCHEL, RAFAEL A.. Design Guidelines and Performance Analysis of a Wideband Coaxial Horn Antenna Fabricated via Additive Manufacturing. IEEE OPEN JOURNAL OF ANTENNAS AND PROPAGATION, v. 5, n. 4, p. 12-pg., 2024-08-01. (20/09889-4, 19/20209-8)

PENCHEL, RAFAEL ABRANTES; ALDAYA, IVAN; MARIM, LUCAS; DOS SANTOS, MIRIAN PAULA; CARDOZO-FILHO, LUCIO; JEGATHEESAN, VEERIAH; DE OLIVEIRA, JOSE AUGUSTO. Analysis of Cleaner Production Performance in Manufacturing Companies Employing Artificial Neural Networks. APPLIED SCIENCES-BASEL, v. 13, n. 6, p. 15-pg., 2023-03-01. (20/11874-5, 20/09889-4)

DE MENDONCA, OTAAIO J.; PENCHEL, RAFAEL A.; DE OLIVEIRA, JOSE AUGUSTO; ABBADE, MARCELO L. F.; DE ABREU, LEANDRA I.; ALDAYA, IVAN. Mitigation of nonlinear distortion in single-channel coherent DP-16QAM optical interconnects employing decision tree-based classification. 2024 SBFOTON INTERNATIONAL OPTICS AND PHOTONICS CONFERENCE, SBFOTON IOPC 2024, v. N/A, p. 3-pg., 2024-01-01. (24/01712-9, 20/09889-4)