Production and performance evaluation of wood-based composites from alternative inputs

Author(s)

Amós Magalhães de Souza

• Document type: Doctoral Thesis
• Press: São Carlos.
• Institution: Universidade de São Paulo (USP). Escola de Engenharia de São Carlos (EESC/SBD)
• Defense date: 2016-11-11

Examining board members

Francisco Antonio Rocco Lahr; Rosane Aparecida Gomes Battistelle; André Luis Christoforo; Marta Cristina de Jesus Albuquerque Nogueira; Ivaldo de Domenico Valarelli

• Advisor: Francisco Antonio Rocco Lahr

Abstract

The use of products from renewable sources and free of toxic substances is a global trend, the proof is the steady increase in demand for wood-based products. According to the Forest Products Statistics (2015), world production of reconstituted wood panels in 2014 was 388 million cubic meters, an increase of 5.5% compared to the previous year and an increase of 34% compared to 2010. However, the industrial sector of wood panels for decades faces a major challenge with regard to toxic emissions coming from conventional adhesives. Faced with these problems, the purpose of this study was to test the feasibility of production of panels and OSB panels, with significant reduction of formaldehyde emissions from wood waste Pinus sp. and teak (Teak). In this sense, we sought to contribute to the increase of scientific knowledge on the use of natural polymer polyhydroxybutyrate (PHB) and residual ink resin-based epoxy as alternative adhesives. The panels were manufactured by varying the production parameters to obtain the best processing conditions, namely: low density, medium and high; resin content of 20, 30 and 40%; adding particles of Teak in proportions of 0, 25, 50, 75, 100%. The physical-mechanical performance of the panels was evaluated based on the standards NBR 14810 (2013) and ANSI A208.1 (2009). Held analysis of variance (ANOVA) to test the influence of individual factors (density, adhesive percentage and fraction Teak), and the interactions among these factors in the physical-mechanical properties of the panels. The results showed excellent physical and mechanical properties of the panels average clusters and high density, and ink residue, mainly in the proportions of 30 and 40%. In most cases the properties of these boards were superior to the requirements set by the Brazilian and international standards. Thus, it was confirmed production of agglomerates with at least one viability of inputs studied as well as their potential for employment for purposes compatible with products of this nature. (AU)

• FAPESP's process: 12/14352-3 - Production and performance evaluation of wood-based composites from alternative inputs
• Grantee: Amós Magalhães de Souza
• Support Opportunities: Scholarships in Brazil - Doctorate