Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor

Author(s)

Talon, Anthony Gaspar ^[1] ; Lopes, Jose Claudio ^{[1, 2]} ; Sato, Bruno Kenta ^{[1, 2]} ; Tavares, Andre Bueno ^{[1, 2]} ; Fonteque Ribeiro, Fernando Sabino ^[3] ; Genovez, Mario Celso ^[4] ; Dinis Pinto, Tiago Alexandre ^[4] ; de Mello, Hamilton Jose ^{[1, 2]} ; Aguiar, Paulo Roberto ^[5] ; Bianchi, Eduardo Carlos ^{[1, 2]}

Affiliation

^[1] Sao Paulo State Univ UNESP, Dept Mech Engn, Sch Engn, BR-17033360 Bauru, SP - Brazil

^[2] Aguiar, Paulo Roberto, Sao Paulo State Univ, Sch Engn, Dept Elect Engn, BR-17033360 Bauru, SP, Brazil.Talon, Anthony Gaspar, Sao Paulo State Univ UNESP, Dept Mech Engn, Sch Engn, BR-17033360 Bauru, SP - Brazil

^[3] Fed Inst Educ Sci & Technol Parana, Dept Control & Ind Proc, Jacarezinho Campus, Jacarezinho, Parana - Brazil

^[4] VCI Brasil, Rod Marechal Rondon KM 334, BR-17048690 Bauru, SP - Brazil

^[5] Sao Paulo State Univ, Sch Engn, Dept Elect Engn, BR-17033360 Bauru, SP - Brazil

• Document type: Journal article
• Source: INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY; v. 108, n. 9-10 JUN 2020.
• Web of Science Citations: 1

Abstract

The use of cutting fluid in the grinding process is crucial to guarantee quality in the products. However, most cutting fluids can cause disease to operators and damage the environment, which adds costs to the industry, as well as a deficit in the operator's quality of life. In addition, the metalworking industry has as problem control corrosion in their parts; it demands to add the process of remove cutting fluid of the workpieces and add a protective oil on their surface. In this context, a new class of corrosion inhibitors that use water as a propagation medium, generically known as V-active (R) VCI, was formulated, which made it possible to develop, firstly, a cutting fluid with the addition of such inhibitor, called generically VCI 1, which would eliminate the process of degreasing and adding protective oil. Previous research has indicated the VCI 1 has an excellent performance in the grinding process, which promoted the development of two other new fluids (named generically VCI 2 and VCI EP) at a reduced market cost to make the product more competitive. In addition to the cost savings compared with the VCI 1, the VCI EP has the differential of an extreme pressure additive. It is noteworthy that the fluids in question pose no risk to humans and are biodegradable. Thus, the performance of these two new fluids with a corrosion inhibitor was verified in the grinding process of AISI 4340 steel with an aluminum oxide grinding wheel and the results were compared with the higher market cost V-active (R) VCI fluid and with a base fluid without the corrosion inhibitor. The comparison took place at three different feed rates (0.25, 0.50, and 0.75 mm/min). For each feed rate, the following were evaluated: surface roughness; roundness error, diametral grinding wheel wear, microhardness, optical microscopy, and acoustic emission, and the ground surface was analyzed using scanning electron microscopy (SEM). Therefore, useful information was obtained for the technological development of the rectification process, thus adding to scientific knowledge and dissemination of knowledge to society. (AU)

• FAPESP's process: 17/03789-5 - Application of refrigeration of the compressed air in cleaning the surface of cut of the rebol in the retification of AISI 4340 steel
• Grantee: André Bueno Tavares
• Support Opportunities: Scholarships in Brazil - Scientific Initiation
• FAPESP's process: 17/03788-9 - Performance of synthetic cutting fluids, with and without anticorrosive additive, in the grinding of AISI 4340 steel with aluminum oxide grinding wheel
• Grantee: Anthony Gaspar Talon
• Support Opportunities: Scholarships in Brazil - Scientific Initiation
• FAPESP's process: 15/09868-9 - Influence of MQL lubrication and cooling, dilution with water in cutting fluid, grinding AISI 4340 steel cylinder with CBN grinding wheel
• Grantee: Bruno Kenta Sato
• Support Opportunities: Scholarships in Brazil - Scientific Initiation