Development of a thermal plasma pyrolysis and inerting process applied to the treatment of sludge produced in Sewage Treatment Stations (ETEs)

• Grant number: 22/03522-7
• Support Opportunities: Program for Research on Bioenergy (BIOEN) - Regular Program Grants
• Start date: January 01, 2023
• End date: March 31, 2025
• Field of knowledge: Engineering - Aerospace Engineering
• Agreement: Secretaria de Meio Ambiente, Infraestrutura e Logística - Fundação Florestal
• Principal Investigator: Gilberto Petraconi
• Grantee: Gilberto Petraconi
• Host Institution: Divisão de Ciências Fundamentais (IEF). Instituto Tecnológico de Aeronáutica (ITA). Ministério da Defesa (Brasil). São José dos Campos , SP, Brazil
• Associated researchers: Alexei Essiptchouk ; André Luis de Jesus Pereira ; Argemiro Soares da Silva Sobrinho ; Douglas Marcel Gonçalves Leite ; Gilmar Patrocínio Thim ; Rodrigo Savio Pessoa
• Associated scholarship(s): 23/02273-6 - Study of the effect of the operating parameters of a plasma reactor on the physicochemical properties of the volatile and non-volatile fractions generated in the thermal conversion process of sludge from ETEs, BP.PD

Abstract

The disposal of sludge from Sewage Treatment Stations (ETEs) in an environmentally correct way is another challenge to be faced by sanitation companies and industries, since the costs of its proper management represent 60% of the operating costs of the units. The first step to overcome this challenge is to abandon the idea of sludge as a non-reverse waste, adding value to it so that it can become a by-product of commercial interest. In this scenario, in order to meet the current regulations for final disposal of waste, it is proposed in this project the use of thermal plasma technology for the development of studies of systems and thermal conversion processes of sludge from ETEs into clean fuel gases suitable for use in the generation of steam or electric energy, as well as in inert solid material of high added value that also meets the characteristics of Class II B material - Inert solid waste according to NBR 10004, which would eliminate the possibility of sending by-products to sanitary landfills. The study proposal consists of the implementation of a conceptual demonstration plant composed of a pre-treatment module for drying ETE sludge, a module for pyrolysis and plasma inerting and a module for the production gases treatment. For the investigations of evaluation of the mass and energy balances for the employed and improved process, will be condutec the procedures of qualitative and quantitative characterization of the sludge samples collected from municipal ETEs in the State of São Paulo, as well as tests by pyrolysis and inertization plasma processes for thermal conversion of the inorganic and organic fraction of the sludge into inert inorganic matter and clean fuel gases for energy production. (AU)

Scientific publications

(References retrieved automatically from Web of Science and SciELO through information on FAPESP grants and their corresponding numbers as mentioned in the publications by the authors)

SILVA, LINCOLN; MIRANDA, FELIPE; MOREIRA JUNIOR, PEDRO; FERREIRA, ANTONIO; FUJI, MARCIO; CRUZ, ANTONIO; ESSIPTCHOUK, ALEXEI; FILHO, GILBERTO PETRACONI. Investigating chemical changes, material properties, and off-gas emissions in sewage sludge through thermal plasma treatment. Journal of Environmental Management, v. 375, p. 12-pg., 2025-01-29. (22/03522-7, 23/02273-6)

DE SANT'ANNA JUNIOR, ALVARO BUSQUET; MIRANDA, FELIPE DE SOUZA; MOREIRA JUNIOR, PEDRO WILLIAM PAIVA; DA CRUZ, ANTONIO CARLOS; ESSIPTCHOUK, ALEXEI; FERREIRA, ANTONIO; FUJI, MARCIO; PETRACONI, GILBERTO. Thermal plasma technology applied to the inertization process of the inorganic fraction of sewage sludge generated from municipal wastewater treatment plant. JOURNAL OF PHYSICS D-APPLIED PHYSICS, v. 58, n. 11, p. 23-pg., 2025-03-17. (22/03522-7, 23/02273-6)