Study of technical feasibility of replacement of hexane by ethanol in soybean oil extraction process: kinetics of extraction and indexes of quality

Author(s)

Mirian Megumi Sawada

• Document type: Master's Dissertation
• Press: Pirassununga.
• Institution: Universidade de São Paulo (USP). Faculdade de Zootecnica e Engenharia de Alimentos (FZE/BT)
• Defense date: 2012-10-26

Examining board members

Christianne Elisabete da Costa Rodrigues; Rosemary Aparecida de Carvalho; Antonio José de Almeida Meirelles

• Advisor: Christianne Elisabete da Costa Rodrigues

Abstract

The use of solvents in the extraction of oil from oilseeds is a widely employed process and the hexane is the solvent traditionally adopted. The aim of this work was to evaluate the feasibility of replacing hexane by ethanol in the soybean oil extraction process. The use of ethanol has very attractive advantages such as: low toxicity, good operational security, as well as being obtained from a biorenewable source. The large scale production of ethanol in Brazil also makes the process advantageous from the economics point of view, besides being a solvent easily recovered for reuse in the process due to its physicochemical characteristics. Thus, in this work were performed experiments of kinetics of extraction and experiments of solid-liquid extraction in equilibrium condition in which the variables evaluated were: temperature (ranging from 40 to 90 °C) and solvent hydration (0 to 12% of water). The accomplishment of these experiments and the statistical evaluation of the results made possible to determine the yields of oil and protein, monitor the behavior of minor compounds (free fatty acids) and of the water present in raw material, evaluate the quality of the protein fraction resulting from oil extraction process, and the chemical composition of the extracted oils. Then, the results showed that increasing in water content of ethanol suppresses strongly the extraction of oil while the increase of temperature increases the extraction. About protein, it exhibits an opposite behavior to the oil, with the rise in water content of the solvent increasing the extraction of such compounds and the rise of temperature decreases in the protein content of extract phase. Regarding the hydration of the extract phase, it can be seen that this is temperature independent and that there is equilibrium between the solid matrix and the moisture level of the solvent ethanol. The increase in temperature also increases the extraction of free fatty acids and the evaluation of the chemical profile and composition in FFA of oils obtained via ethanol showed that they had typical composition of soybean oil, regardless the condition adopted. The quality of the protein fraction resulting from oil extraction evaluated as nitrogen solubility and thermal analysis (DSC) showed that the protein is also strongly influenced by the presence of water in the solvent and by increasing the temperature, with lower values of solubility with increasing water content in the ethanol and the process temperature. From the results, it can be inferred that it is technically feasible to use ethanol in the soybean oil extraction process, however hydration conditions of the solvent and temperature must be considered due to the influence of these on the protein fraction characteristics of the defatted meal. (AU)

• FAPESP's process: 10/03058-1 - Study of Technical Feasibility of Replacement of hexane by ethanol in Soybean Oil Extraction Process: Kinetics of Extraction and Indexes of Quality
• Grantee: Mirian Megumi Sawada
• Support Opportunities: Scholarships in Brazil - Master