Research Grants 22/02713-3 - Bioprocessos, SARS-CoV-2 - BV FAPESP
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Establishment of scalable bioprocesses for producing virus-like particles

Grant number: 22/02713-3
Support Opportunities:Research Grants - Initial Project
Start date: February 01, 2023
End date: January 31, 2028
Field of knowledge:Engineering - Chemical Engineering
Principal Investigator:Eutimio Gustavo Fernández Núñez
Grantee:Eutimio Gustavo Fernández Núñez
Host Institution: Escola de Artes, Ciências e Humanidades (EACH). Universidade de São Paulo (USP). São Paulo , SP, Brazil
Associated researchers:Adriano Rodrigues Azzoni ; Aldo Tonso ; Soraia Attie Calil Jorge ; Thaissa Consoni Bernardino ; Wagner Quintilio
Associated research grant(s):24/10595-6 - I Brazilian Congress of Industrial Biotechnology, AR.BR

Abstract

Vaccine production technology named virus-like particles (VLP) has been establishing itself in the commercial applications of these pharmaceutical bioproducts. These nanostructures comprising viral proteins are safer than traditional vaccines (attenuated and inactivated virus) and more immunogenic than subunits. Among the VLP production platforms, the baculovirus/insect cell (B/IC) system has a prominent place. Two viral expression strategies to generate complex VLP are available for the B/IC: infection with multiple monocistronic baculoviruses (coinfection) and infection with a single polycistronic baculovirus (coexpression). The VLP by the B/IC are usually produced in stirred tank bioreactor (STB), to be later purified mainly depending on the scale, through density gradient centrifugation (laboratory scale) or chromatographic techniques (commercial scale). In each of these steps, multiple operational parameters must be optimized initially on a bench scale in equipment like those used on a commercial scale to obtain bioprocesses that can be scaled up to the industrial implementation. Thus, the objective of this proposal will be to optimize the agitation and aeration conditions, operating mode (batch, fed-batch) in STB, as well as the chromatographic conditions (buffer system, sample volume/column volume, linear velocity) in the propagation processes of recombinant baculoviruses and in the production of VLP, using as models, the rabies virus, Zika virus, and SARS-CoV-2, etiological agents of rabies (a neglected disease), Zika virus disease, and COVID-19, respectively. Finally, the purified and characterized VLPs will be immunologically evaluated by in vitro techniques so that the use of laboratory animals is reduced, and the proposed bioprocesses can be validated. If these goals are successfully achieved, robust bioprocesses can be transferred to later stages of development with optimized yields and productivity, as well as associated products with preliminary proven biological activity. The results of this proposal would also allow the implementation of a scalable VLP production platform for different known and unknown viral diseases. (AU)

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Scientific publications (8)
(References retrieved automatically from Web of Science and SciELO through information on FAPESP grants and their corresponding numbers as mentioned in the publications by the authors)
RABELLO, JULIA PUBLIO; CAVALCANTE, PAULO EDUARDO DA SILVA; LEME, JACI; DIAS, VINICIUS ARAGAO TEJO; BARRENCE, FERNANDA ANGELA CORREIA; GUARDALINI, LUIS GIOVANI DE OLIVEIRA; BERNARDINO, THAISSA CONSONI; NUNES, ROBSON; BARROS, IAGO HENRIQUE; TONSO, ALDO; et al. Chemometrics and analytical blank on the at-line monitoring of Zika-VLP production using near-infrared spectroscopy. SPECTROCHIMICA ACTA PART A-MOLECULAR AND BIOMOLECULAR SPECTROSCOPY, v. 326, p. 12-pg., . (23/09463-5, 22/02713-3)
CAVALCANTE, PAULO EDUARDO DA SILVA; RABELLO, JULIA PUBLIO; LEME, JACI; DIAS, VINICIUS ARAGAO TEJO; BARRENCE, FERNANDA ANGELA CORREIA; GUARDALINI, LUIS GIOVANI DE OLIVEIRA; BERNARDINO, THAISSA CONSONI; ALMEIDA, SABRINA; TONSO, ALDO; JORGE, SORAIA ATTIE CALIL; et al. Raman laser intensity and sample clarification on biochemical monitoring over Zika-VLP. Biochemical and Biophysical Research Communications, v. 733, p. 11-pg., . (23/09463-5, 22/02713-3)
DIAS, VINICIUS ARAGA TEJO; GUARDALINI, LUIS GIOVANI OLIVEIRA; LEME, JACI; BERNARDINO, THAISSA CONSONI; DA SILVEIRA, SUELLEN REGINA; TONSO, ALDO; JORGE, SORAIA ATTIE CALIL; NUNEZ, EUTIMIO GUSTAVO FERNNANDEZ. Different modeling approaches for inline biochemical monitoring over the VLP-making upstream stages using Raman spectroscopy. SPECTROCHIMICA ACTA PART A-MOLECULAR AND BIOMOLECULAR SPECTROSCOPY, v. 320, p. 11-pg., . (22/02713-3, 16/22780-6, 18/10538-1, 22/04711-8)
DIAS, FELIPE MOURA; TERUYA, MILENA MIYU; CAMALHONTE, SAMANTA OMAE; DIAS, VINICIUS ARAGAO TEJO; GUARDALINI, LUIS GIOVANI DE OLIVEIRA; LEME, JACI; BERNARDINO, THAISSA CONSONI; SPOSITO, FELIPE S.; DIAS, EDUARDO; ASTRAY, RENATO MANCINY; et al. Inline Raman spectroscopy as process analytical technology for SARS-CoV-2 VLP production. Bioprocess and Biosystems Engineering, v. N/A, p. 22-pg., . (23/14085-0, 22/04711-8, 22/02713-3, 21/14451-0, 20/05264-0)
DIAS, FELIPE MOURA; BERNARDINO, THAISSA CONSONI; GUARDALINI, LUIS GIOVANI DE OLIVEIRA; TANAKA, JEAN LUCAS; LEME, JACI; PEINADO, ANA PAULA; QUINTILIO, WAGNER; JORGE, SORAIA ATTIE CALIL; NUNEZ, EUTIMIO GUSTAVO FERNANDEZ. Biochemical monitoring of SARS-CoV-2 VLP production stages using MIR spectroscopy and chemometrics. Process Biochemistry, v. 147, p. 15-pg., . (18/10538-1, 21/14574-5, 22/02713-3, 21/14451-0, 16/22780-6)
GUARDALINI, LUIS GIOVANI OLIVEIRA; DIAS, VINICIUS ARAGAO TEJO; LEME, JACI; BERNARDINO, THAISSA CONSONI; ASTRAY, RENATO MANCINI; DA SILVEIRA, SUELLEN REGINA; HO, PAULO LEE; TONSO, ALDO; JORGE, SORAIA ATTIE CALIL; NUNEZ, EUTIMIO GUSTAVO FERNANDEZ. Comparison of chemometric models using Raman spectroscopy for offline biochemical monitoring throughout the VLP-making upstream process. Biochemical Engineering Journal, v. 198, p. 12-pg., . (18/10538-1, 22/02713-3, 22/04711-8, 16/22780-6)
DIAS, FELIPE MOURA; RABELLO, JULIA PUBLIO; GUARDALINI, LUIS GIOVANI OLIVEIRA; LEME, JACI; BERNARDINO, THAISSA CONSONI; PIRES, LUCAS; MENDONCA, MARJORIE; TONSO, ALDO; JORGE, SORAIA ATTIE CALIL; NUNEZ, EUTIMIO GUSTAVO FERNANDEZ. Laser wavelength and sample conditioning effects on biochemical monitoring of SARS-CoV-2 VLP production upstream stage by Raman spectroscopy. Biochemical Engineering Journal, v. 211, p. 9-pg., . (23/09463-5, 18/10538-1, 22/02713-3, 16/22780-6, 21/14451-0)
GUARDALINI, LUIS GIOVANI OLIVEIRA; RANGEL, RAFAELA MORAIS; LEME, JACI; BERNARDINO, THAISSA CONSONI; DA SILVEIRA, SUELLEN REGINA; TONSO, ALDO; JORGE, SORAIA ATTIE CALIL; NUNEZ, EUTIMIO GUSTAVO FERNANDEZ. Monitoring by Raman spectroscopy of rabies virus-like particles production since the initial development stages. JOURNAL OF CHEMICAL TECHNOLOGY AND BIOTECHNOLOGY, v. 99, n. 3, p. 16-pg., . (16/22780-6, 18/10538-1, 22/02713-3)