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Fault tolerant identification and control of rotating systems

Grant number: 15/20363-6
Support type:Research Projects - Thematic Grants
Duration: June 01, 2016 - May 31, 2020
Field of knowledge:Engineering - Mechanical Engineering - Mechanics of Solids
Principal researcher:Katia Lucchesi Cavalca Dedini
Grantee:Katia Lucchesi Cavalca Dedini
Home Institution: Faculdade de Engenharia Mecânica (FEM). Universidade Estadual de Campinas (UNICAMP). Campinas , SP, Brazil
Pesquisadores principais:
Domingos Alves Rade
Assoc. researchers:Airton Nabarrete ; Gregory Bregion Daniel ; Helio Fiori de Castro ; Henrique Leandro Silveira ; Ricardo Ugliara Mendes ; Robson Pederiva ; Thiago de Paula Sales ; Tiago Henrique Machado
Associated grant(s):19/25906-9 - Model based identification for Multi-Fault detection in rotating machinery, AV.EXT
19/00974-1 - Condition monitoring and prognostics of bearings considering uncertainties, AP.R SPRINT
18/13939-7 - 10th IFToMM International Conference on Rotor Dynamics - IFToMM 2018, AR.BR
+ associated grants 18/01919-1 - Development of a model base methodology for fault detection and identification in rotating machinery, AV.EXT
17/18629-3 - Parameters identification of rotating systems subjected to fluid film bearings nonlinearities and wear, AV.EXT
17/23671-9 - 14th INTERNATIONAL CONFERENCE of Dynamical Systems Theory and Applications, AR.EXT
16/13431-8 - 11th International Conference on Vibrations in Rotating Machinery - VIRM 11, AR.EXT - associated grants
Associated scholarship(s):19/11063-0 - Application of maximum entropy method in model parameters of rotating machinery faults, BP.IC
19/11070-6 - Effects of ovalization fault of hydrodynamic bearings on the dynamic response of rotating machinery, BP.IC
19/04503-3 - Uncertainty propagation and reliability analysis applied to rotor-bearing systems, BP.PD
+ associated scholarships 19/01419-1 - Modeling of shaft bow using finite element of curved beam, BP.IC
18/11298-4 - Development of an active hydrodynamic bearing for application in rotary systems, BP.DR
18/21581-5 - Experimental evaluation of a fault model for wear in hydrodynamic bearings., BP.PD
18/05703-3 - Rotor balancing using parametric combination resonance, BE.PQ
17/07507-4 - Cavitation model in journal bearing for application in rotating machinery, BP.IC
17/04482-0 - Flexible coupling model in rotor-bearing systems, BP.IC
16/20975-4 - Effects of the cavitation in hydrodynamic bearings on the dynamic behavior of rotors, BP.MS
16/16480-0 - Methodology for the estimation of model-based probability of detection applied to structural health monitoring of rotating systems, BP.MS
16/13059-1 - Linear parameter varying control applied to rotating machinery, BP.DD
16/13223-6 - Uncertainty estimation and quantification applied to fault models of rotating machines, BP.DD - associated scholarships

Abstract

Motivated by the overall progress towards "smart rotating machinery" for extending life time, safety and availability of rotating machines, the main target of this project is the development of a general strategy that acquires extended information via sensors, processes this information for fault diagnosis and is able to react to the occurrence or the progression of faults by setting up an appropriate control action. This strategy of Fault Tolerant Control is developed for rotor systems, supported by hydrodynamic bearings, being those machines strategic equipments in conventional and off-shore energy power plants. Therefore, the potential industrial applications intended for the results are mainly power generation rotating machinery. Given the complexity of the mechanical systems considered, uncertainties are unavoidable and must be properly considered in various phases, including evaluation of uncertainty propagation, parameter identification from uncertain models and/or noise-contaminated dynamic responses, reliability evaluation, and robust control in the presence of uncertainties. In this context, the expert skills in rotor-bearing-structure systems modeling (particularly those supported by hydrodynamic bearings), fault diagnosis and identification, uncertainty propagation and reliability analysis and active control of such systems will be combined. The faults to be considered in the model are based on linear and nonlinear modeling of critical components of rotor-bearing-structure system, considering unbalance effects, shaft misalignment, bearing cavitation, bearing wear and structural dynamic effects. On the basis of theoretical fault models, methods of fault detection and isolation (FDI) are to be set up for providing accurate information on occurring faults in the rotor system. Based on this information, a stabilizing and vibration reducing control is applied. Robust controllers will be applied accounting for eventual nonlinearities and variations of the faults. The influence of uncertainties on the performance of FDI methods and the levels of reliability of the controlled system will be evaluated. The developed strategies and the fault models will be validated in rotor test rigs with different characteristics, mainly for hydrodynamic supported rotors with an attached electromagnetic actuator, enabling realization of the considered strategies for faults in distinct characteristics. This work, therefore, aims at the progress of knowledge in this field, in order to foster the industrial applicability of the methods investigated. (AU)

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Scientific publications (46)
(References retrieved automatically from Web of Science and SciELO through information on FAPESP grants and their corresponding numbers as mentioned in the publications by the authors)
PEIXOTO, THALES FREITAS; CAVALCA, KATIA LUCCHESI. Thrust bearing coupling effects on the lateral dynamics of turbochargers. TRIBOLOGY INTERNATIONAL, v. 145, . (15/20363-6)
RODRIGUES, CLAYTON EDUARDO; NASCIMENTO JUNIOR, CAIRO LUCIO; RADE, DOMINGOS ALVES. Application of Machine Learning Techniques and Spectrum Images of Vibration Orbits for Fault Classification of Rotating Machines. JOURNAL OF CONTROL AUTOMATION AND ELECTRICAL SYSTEMS, . (15/20363-6)
SALES, THIAGO DE P.; RADE, DOMINGOS A.; INMAN, DANIEL J.. A morphing metastructure concept combining shape memory alloy wires and permanent magnets for multistable behavior. Journal of the Brazilian Society of Mechanical Sciences and Engineering, v. 42, n. 3, . (15/20363-6, 18/15894-0)
GAROLI, GABRIEL YUJI; DE CASTRO, HELIO FIORI. Generalized polynomial chaos expansion applied to uncertainties quantification in rotating machinery fault analysis. Journal of the Brazilian Society of Mechanical Sciences and Engineering, v. 42, n. 11, . (15/20363-6, 16/13223-6)
GAROLI, GABRIEL Y.; PILOTTO, RAFAEL; NORDMANN, RAINER; DE CASTRO, HELIO F.. Identification of active magnetic bearing parameters in a rotor machine using Bayesian inference with generalized polynomial chaos expansion. Journal of the Brazilian Society of Mechanical Sciences and Engineering, v. 43, n. 12, . (15/20363-6, 18/02976-9, 16/13223-6)
STORTI, GUSTAVO CHAVES; CARRER, LAIS; DA SILVA TUCKMANTEL, FELIPE WENZEL; MACHADO, TIAGO HENRIQUE; CAVALCA, KATIA LUCCHESI; BACHSCHMID, NICOLO. Simulating application of operational modal analysis to a test rig. MECHANICAL SYSTEMS AND SIGNAL PROCESSING, v. 153, . (15/20363-6, 19/25906-9)
GAROLI, GABRIEL YUJI; ALVES, DIOGO STUANI; MACHADO, TIAGO HENRIQUE; CAVALCA, KATIA LUCCHESI; DE CASTRO, HELIO FIORI. Fault parameter identification in rotating system: Comparison between deterministic and stochastic approaches. STRUCTURAL HEALTH MONITORING-AN INTERNATIONAL JOURNAL, v. 20, n. 6, . (16/13223-6, 15/20363-6, 18/21581-5, 18/24600-0)
TUCKMANTEL, F. W. S.; CASTRO, H. F.; CAVALCA, K. L.. Investigation on Vibration Response for Misaligned Rotor-Bearing-Flexible Disc Coupling System-Theory and Experiment. JOURNAL OF VIBRATION AND ACOUSTICS-TRANSACTIONS OF THE ASME, v. 142, n. 2, . (15/20363-6)
RAMOS, DOUGLAS JHON; RAMOS, LEANDRO ITO; DANIEL, GREGORY BREGION. Stability Analysis of Rotating Systems Supported by Textured Journal Bearings. JOURNAL OF TRIBOLOGY-TRANSACTIONS OF THE ASME, v. 142, n. 3, . (15/20363-6, 15/20036-5, 16/20975-4)
ALVES, DIOGO STUANI; DANIEL, GREGORY BREGION; DE CASTRO, HELIO FIORI; MACHADO, TIAGO HENRIQUE; CAVALCA, KATIA LUCCHESI; GECGEL, OZHAN; DIAS, JOAO PAULO; EKWARO-OSIRE, STEPHEN. Uncertainty quantification in deep convolutional neural network diagnostics of journal bearings with ovalization fault. MECHANISM AND MACHINE THEORY, v. 149, . (19/00974-1, 15/20363-6, 18/21581-5)
SAINT MARTIN, LEONARDO B.; MENDES, RICARDO U.; CAVALCA, KATIA L.. Model reduction and dynamic matrices extraction from state-space representation applied to rotating machines. MECHANISM AND MACHINE THEORY, v. 149, . (15/20363-6)
BIZARRE, L.; ANDERSEN, T. B.; DANIEL, G. B.; SANTOS, I. F.; CAVALCA, K. L.. A 3D Approach for THD Lubrication in Tilting Pad Journal Bearing?Theory and Experiment. TRIBOLOGY TRANSACTIONS, v. 63, n. 1, . (15/20363-6, 17/18629-3)
WU, MATHEUS FREIRE; CAVALCA, KATIA LUCCHESI. Experimental validation and comparison between different active control methods applied to a journal bearing supported rotor. STRUCTURAL CONTROL & HEALTH MONITORING, v. 26, n. 12, . (17/15494-0, 15/20363-6, 16/13059-1)
RAMOS, DOUGLAS JHON; DANIEL, GREGORY BREGION. Evaluation of bearing's cavitation effects on the rotor dynamic behavior. Applied Mathematical Modelling, v. 77, n. 1, p. 49-65, . (15/20363-6)
GRIPP, J. A. B.; RADE, D. A.. Vibration and noise control using shunted piezoelectric transducers: A review. MECHANICAL SYSTEMS AND SIGNAL PROCESSING, v. 112, p. 359-383, . (15/20363-6)
GUIMARAES, THIAGO A. M.; SILVA, HIGOR L.; RADE, DOMINGOS A.; CESNIK, CARLOS E. S.. Aeroelastic Stability of Conventional and Tow-Steered Composite Plates Under Stochastic Fiber Volume. AIAA JOURNAL, v. 58, n. 6, p. 2748-2759, . (15/20363-6)
VISNADI, LAIS BITTENCOURT; DE CASTRO, HELIO FIORI. Influence of bearing clearance and oil temperature uncertainties on the stability threshold of cylindrical journal bearings. MECHANISM AND MACHINE THEORY, v. 134, p. 57-73, . (15/20363-6)
SANCHES, FABIO DALMAZZO; PEDERIVA, ROBSON. Simultaneous identification of unbalance and shaft bow in a two-disk rotor based on correlation analysis and the SEREP model order reduction method. Journal of Sound and Vibration, v. 433, p. 230-247, . (15/20363-6)
SALES, T. P.; MARQUES, FLAVIO D.; PEREIRA, DANIEL A.; RADE, DOMINGOS A.. Dynamic assessment of nonlinear typical section aeroviscoelastic systems using fractional derivative-based viscoelastic model. Journal of Sound and Vibration, v. 423, p. 230-245, . (15/20363-6)
RAMOS, LEANDRO ITO; RAMOS, DOUGLAS JHON; DANIEL, GREGORY BREGION. Evaluation of textured journal bearings under dynamic operating conditions in rotating machinery. PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART J-JOURNAL OF ENGINEERING TRIBOLOGY, . (15/20363-6, 15/20036-5, 16/20975-4)
PEREIRA, D. A.; GUIMARAES, T. A. M.; RESENDE, H. B.; RADE, D. A.. Numerical and experimental analyses of modal frequency and damping in tow-steered CFRP laminates. COMPOSITE STRUCTURES, v. 244, . (15/20363-6)
RIBEIRO, EDUARDO AFONSO; ALVES, DIOGO STUANI; CAVALCA, KATIA LUCCHESI; BAVASTRI, CARLOS ALBERTO. Stability analysis and optimization of a hybrid rotating machinery support combining journal bearings with viscoelastic supports. MECHANISM AND MACHINE THEORY, v. 156, . (18/21581-5, 15/20363-6)
PEREIRA, D. A.; SALES, T. P.; RADE, D. A.. Multi-objective frequency and damping optimization of tow-steered composite laminates. COMPOSITE STRUCTURES, v. 256, . (15/20363-6, 18/15894-0)
ALVES, DIOGO STUANI; MACHADO, TIAGO HENRIQUE; CAVALCA, KATIA LUCCHESI; BACHSCHMID, NICOLO. Characteristics of oil film nonlinearity in bearings and its effects in rotor balancing. Journal of Sound and Vibration, v. 459, . (15/20363-6, 18/01919-1, 18/21581-5)
GAROLI, GABRIEL YUJI; DE CASTRO, HELIO FIORI. Analysis of a rotor-bearing nonlinear system model considering fluid-induced instability and uncertainties in bearings. Journal of Sound and Vibration, v. 448, p. 108-129, . (16/13223-6, 15/20363-6)
ALVES, DIOGO STUANI; WU, MATHEUS FREIRE; CAVALCA, KATIA LUCCHESI. Application of gain-scheduled vibration control to nonlinear journal-bearing supported rotor. Journal of Sound and Vibration, v. 442, p. 714-737, . (15/20363-6, 16/13059-1)
DA SILVA TUCKMANTEL, FELIPE WENZEL; CAVALCA, KATIA LUCCHESI. Vibration signatures of a rotor-coupling-bearing system under angular misalignment. MECHANISM AND MACHINE THEORY, v. 133, p. 559-583, . (15/20363-6)
BALTHAZAR, JOSE M.; TUSSET, ANGELO M.; BRASIL, REYOLANDO M. L. R. F.; FELIX, JORGE L. P.; ROCHA, RODRIGO T.; JANZEN, FREDERIC C.; NABARRETE, AIRTON; OLIVEIRA, CLIVALDO. An overview on the appearance of the Sommerfeld effect and saturation phenomenon in non-ideal vibrating systems (NIS) in macro and MEMS scales. NONLINEAR DYNAMICS, v. 93, n. 1, SI, p. 19-40, . (15/20363-6)
SAINT MARTIN, LEONARDO B.; GUSMAO, LEONARDO L.; MACHADO, TIAGO H.; OKABE, EDUARDO P.; CAVALCA, KATIA L.. Operational modal analysis application to support structure identification under rotating machinery unbalance. ENGINEERING STRUCTURES, v. 249, . (15/20363-6)
BORGES, ROMES A.; RODOVALHO, LUIZ F. F.; SALES, THIAGO DE P.; RADE, DOMINGOS A.. Stochastic eigenfrequency and buckling analyses of plates subjected to random temperature distributions. MECHANICAL SYSTEMS AND SIGNAL PROCESSING, v. 147, . (19/04503-3, 15/20363-6, 18/15894-0)
MACHADO, TIAGO HENRIQUE; ALVES, DIOGO STUANI; CAVALCA, KATIA LUCCHESI. Investigation about journal bearing wear effect on rotating system dynamic response in time domain. TRIBOLOGY INTERNATIONAL, v. 129, p. 124-136, . (15/20363-6, 17/07454-8)
MACHADO, TIAGO HENRIQUE; ALVES, DIOGO STUANI; CAVALCA, KATIA LUCCHESI. Discussion about nonlinear boundaries for hydrodynamic forces in journal bearing. NONLINEAR DYNAMICS, v. 92, n. 4, p. 2005-2022, . (15/20363-6, 17/07454-8)
BIZARRE, L.; NONATO, F.; CAVALCA, K. L.. Formulation of five degrees of freedom ball bearing model accounting for the nonlinear stiffness and damping of elastohydrodynamic point contacts. MECHANISM AND MACHINE THEORY, v. 124, p. 179-196, . (15/20363-6)
DOS SANTOS, GUILHERME PACHECO; BALTHAZAR, JOSE MANOEL; JANZEN, FREDERIC CONRAD; ROCHA, RODRIGO TUMOLIN; NABARRETE, AIRTON; TUSSET, ANGELO MARCELO. Nonlinear dynamics and SDRE control applied to a high-performance aircraft in a longitudinal flight considering atmospheric turbulence in flight. Journal of Sound and Vibration, v. 436, p. 273-285, . (15/20363-6)
MENDES, RICARDO U.; MACHADO, TIAGO H.; CAVALCA, KATIA L.. Experimental wear parameters identification in hydrodynamic bearings via model based methodology. WEAR, v. 372, p. 116-129, . (15/20363-6)
SALES, THIAGO DE P.; PEREIRA, DANIEL A.; MARQUES, FLAVIO D.; RADE, DOMINGOS A.. Modeling and dynamic characterization of nonlinear non-smooth aeroviscoelastic systems. MECHANICAL SYSTEMS AND SIGNAL PROCESSING, v. 116, p. 900-915, . (15/20363-6)
STORTI, GUSTAVO CHAVES; DA SILVA TUCKMANTEL, FELIPE WENZEL; MACHADO, TIAGO HENRIQUE. Modal parameters identification of a rotor-journal bearing system using operational modal analysis. Journal of the Brazilian Society of Mechanical Sciences and Engineering, v. 43, n. 3, . (15/20363-6, 17/07454-8)
STORTI, GUSTAVO; MACHADO, TIAGO. The use of operational modal analysis in the process of modal parameters identification in a rotating machine supported by roller bearings. Journal of Mechanical Science and Technology, v. 35, n. 2, p. 471-480, . (17/07454-8, 15/20363-6)
NABARRETE, AIRTON; DE FREITAS FONSECA, GUSTAVO. Nonlinear modeling and analysis of rotors supported by magnetorheological squeeze film journal bearings. MECCANICA, v. 56, n. 4, SI, p. 873-886, . (15/20363-6)
GECGEL, OZHAN; DIAS, JOAO PAULO; EKWARO-OSIRE, STEPHEN; ALVES, DIOGO STUANI; MACHADO, TIAGO HENRIQUE; DANIEL, GREGORY BREGION; DE CASTRO, HELIO FIORI; CAVALCA, KATIA LUCCHESI. Simulation-Driven Deep Learning Approach for Wear Diagnostics in Hydrodynamic Journal Bearings. JOURNAL OF TRIBOLOGY-TRANSACTIONS OF THE ASME, v. 143, n. 8, . (15/20363-6, 18/21581-5, 19/00974-1)
ALVES, DIOGO STUANI; FIEUX, GAUTHIER; MACHADO, TIAGO HENRIQUE; KEOGH, PATRICK S.; CAVALCA, KATIA LUCCHESI. A parametric model to identify hydrodynamic bearing wear at a single rotating speed. TRIBOLOGY INTERNATIONAL, v. 153, . (15/20363-6, 18/21581-5, 18/24600-0)
RAMOS, D. J.; DANIEL, G. B.. A new concept of active hydrodynamic bearing for application in rotating systems. TRIBOLOGY INTERNATIONAL, v. 153, . (15/20363-6, 18/11298-4)
ALVES, DIOGO STUANI; LUCCHESI, KATIA. Investigation into the influence of bearings nonlinear forces in unbalance identification. Journal of Sound and Vibration, v. 492, . (18/21581-5, 15/20363-6)
PEIXOTO, THALES FREITAS; NORDMANN, RAINER; CAVALCA, KATIA LUCCHESI. Dynamic analysis of turbochargers with thermo-hydrodynamic lubrication bearings Abstract. Journal of Sound and Vibration, v. 505, . (15/20363-6)
WU, MATHEUS F.; CAVALCA, KATIA L.; MARKERT, RICHARD. Feedforward Rotor Fault Compensation. STRUCTURAL CONTROL & HEALTH MONITORING, v. 27, n. 6, . (15/20363-6, 16/13059-1, 17/15494-0)
BIZARRE, L.; DANIEL, G. B.; SANTOS, I. F.; CAVALCA, K. L.. Influence of Injection Pressure on the Thermohydrodynamic Behavior of Tilting Pad Journal Bearings-Model and Experiment. TRIBOLOGY TRANSACTIONS, v. 64, n. 3, p. 513-527, . (17/18629-3, 15/20363-6)

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