Fault tolerant identification and control of rotating systems

• Grant number: 15/20363-6
• Support type: Research Projects - Thematic Grants
• Duration: June 01, 2016 - May 31, 2020
• Field of knowledge: Engineering - Mechanical Engineering - Mechanics of Solids
• Principal researcher: Katia Lucchesi Cavalca Dedini
• Grantee: Katia Lucchesi Cavalca Dedini
• Home Institution: Faculdade de Engenharia Mecânica (FEM). Universidade Estadual de Campinas (UNICAMP). Campinas , SP, Brazil
• Pesquisadores principais: Domingos Alves Rade
• Assoc. researchers: Airton Nabarrete ; Gregory Bregion Daniel ; Helio Fiori de Castro ; Henrique Leandro Silveira ; Ricardo Ugliara Mendes ; Robson Pederiva ; Thiago de Paula Sales ; Tiago Henrique Machado
• Associated grant(s): 19/25906-9 - Model based identification for Multi-Fault detection in rotating machinery, AV.EXT; 19/00974-1 - Condition monitoring and prognostics of bearings considering uncertainties, AP.R SPRINT; 18/13939-7 - 10th IFToMM International Conference on Rotor Dynamics - IFToMM 2018, AR.BR; + associated grants 18/01919-1 - Development of a model base methodology for fault detection and identification in rotating machinery, AV.EXT; 17/18629-3 - Parameters identification of rotating systems subjected to fluid film bearings nonlinearities and wear, AV.EXT; 17/23671-9 - 14th INTERNATIONAL CONFERENCE of Dynamical Systems Theory and Applications, AR.EXT; 16/13431-8 - 11th International Conference on Vibrations in Rotating Machinery - VIRM 11, AR.EXT - associated grants
• Associated scholarship(s): 19/11063-0 - Application of maximum entropy method in model parameters of rotating machinery faults, BP.IC; 19/11070-6 - Effects of ovalization fault of hydrodynamic bearings on the dynamic response of rotating machinery, BP.IC; 19/04503-3 - Uncertainty propagation and reliability analysis applied to rotor-bearing systems, BP.PD; + associated scholarships 19/01419-1 - Modeling of shaft bow using finite element of curved beam, BP.IC; 18/11298-4 - Development of an active hydrodynamic bearing for application in rotary systems, BP.DR; 18/21581-5 - Experimental evaluation of a fault model for wear in hydrodynamic bearings., BP.PD; 18/05703-3 - Rotor balancing using parametric combination resonance, BE.PQ; 17/07507-4 - Cavitation model in journal bearing for application in rotating machinery, BP.IC; 17/04482-0 - Flexible coupling model in rotor-bearing systems, BP.IC; 16/20975-4 - Effects of the cavitation in hydrodynamic bearings on the dynamic behavior of rotors, BP.MS; 16/16480-0 - Methodology for the estimation of model-based probability of detection applied to structural health monitoring of rotating systems, BP.MS; 16/13059-1 - Linear parameter varying control applied to rotating machinery, BP.DD; 16/13223-6 - Uncertainty estimation and quantification applied to fault models of rotating machines, BP.DD - associated scholarships

Abstract

Motivated by the overall progress towards "smart rotating machinery" for extending life time, safety and availability of rotating machines, the main target of this project is the development of a general strategy that acquires extended information via sensors, processes this information for fault diagnosis and is able to react to the occurrence or the progression of faults by setting up an appropriate control action. This strategy of Fault Tolerant Control is developed for rotor systems, supported by hydrodynamic bearings, being those machines strategic equipments in conventional and off-shore energy power plants. Therefore, the potential industrial applications intended for the results are mainly power generation rotating machinery. Given the complexity of the mechanical systems considered, uncertainties are unavoidable and must be properly considered in various phases, including evaluation of uncertainty propagation, parameter identification from uncertain models and/or noise-contaminated dynamic responses, reliability evaluation, and robust control in the presence of uncertainties. In this context, the expert skills in rotor-bearing-structure systems modeling (particularly those supported by hydrodynamic bearings), fault diagnosis and identification, uncertainty propagation and reliability analysis and active control of such systems will be combined. The faults to be considered in the model are based on linear and nonlinear modeling of critical components of rotor-bearing-structure system, considering unbalance effects, shaft misalignment, bearing cavitation, bearing wear and structural dynamic effects. On the basis of theoretical fault models, methods of fault detection and isolation (FDI) are to be set up for providing accurate information on occurring faults in the rotor system. Based on this information, a stabilizing and vibration reducing control is applied. Robust controllers will be applied accounting for eventual nonlinearities and variations of the faults. The influence of uncertainties on the performance of FDI methods and the levels of reliability of the controlled system will be evaluated. The developed strategies and the fault models will be validated in rotor test rigs with different characteristics, mainly for hydrodynamic supported rotors with an attached electromagnetic actuator, enabling realization of the considered strategies for faults in distinct characteristics. This work, therefore, aims at the progress of knowledge in this field, in order to foster the industrial applicability of the methods investigated. (AU)

Scientific publications

(46)

(References retrieved automatically from Web of Science and SciELO through information on FAPESP grants and their corresponding numbers as mentioned in the publications by the authors)

PEIXOTO, THALES FREITAS; CAVALCA, KATIA LUCCHESI. Thrust bearing coupling effects on the lateral dynamics of turbochargers. TRIBOLOGY INTERNATIONAL, v. 145, MAY 2020. (15/20363-6)

RODRIGUES, CLAYTON EDUARDO; NASCIMENTO JUNIOR, CAIRO LUCIO; RADE, DOMINGOS ALVES. Application of Machine Learning Techniques and Spectrum Images of Vibration Orbits for Fault Classification of Rotating Machines. JOURNAL OF CONTROL AUTOMATION AND ELECTRICAL SYSTEMS, OCT 2021. (15/20363-6)

SALES, THIAGO DE P.; RADE, DOMINGOS A.; INMAN, DANIEL J.. A morphing metastructure concept combining shape memory alloy wires and permanent magnets for multistable behavior. Journal of the Brazilian Society of Mechanical Sciences and Engineering, v. 42, n. 3, FEB 14 2020. (15/20363-6, 18/15894-0)

GAROLI, GABRIEL YUJI; DE CASTRO, HELIO FIORI. Generalized polynomial chaos expansion applied to uncertainties quantification in rotating machinery fault analysis. Journal of the Brazilian Society of Mechanical Sciences and Engineering, v. 42, n. 11, NOV 2 2020. (15/20363-6, 16/13223-6)

GAROLI, GABRIEL Y.; PILOTTO, RAFAEL; NORDMANN, RAINER; DE CASTRO, HELIO F.. Identification of active magnetic bearing parameters in a rotor machine using Bayesian inference with generalized polynomial chaos expansion. Journal of the Brazilian Society of Mechanical Sciences and Engineering, v. 43, n. 12, DEC 2021. (15/20363-6, 18/02976-9, 16/13223-6)

STORTI, GUSTAVO CHAVES; CARRER, LAIS; DA SILVA TUCKMANTEL, FELIPE WENZEL; MACHADO, TIAGO HENRIQUE; CAVALCA, KATIA LUCCHESI; BACHSCHMID, NICOLO. Simulating application of operational modal analysis to a test rig. MECHANICAL SYSTEMS AND SIGNAL PROCESSING, v. 153, MAY 15 2021. (15/20363-6, 19/25906-9)

GAROLI, GABRIEL YUJI; ALVES, DIOGO STUANI; MACHADO, TIAGO HENRIQUE; CAVALCA, KATIA LUCCHESI; DE CASTRO, HELIO FIORI. Fault parameter identification in rotating system: Comparison between deterministic and stochastic approaches. STRUCTURAL HEALTH MONITORING-AN INTERNATIONAL JOURNAL, v. 20, n. 6, JAN 2021. (16/13223-6, 15/20363-6, 18/21581-5, 18/24600-0)

TUCKMANTEL, F. W. S.; CASTRO, H. F.; CAVALCA, K. L.. Investigation on Vibration Response for Misaligned Rotor-Bearing-Flexible Disc Coupling System-Theory and Experiment. JOURNAL OF VIBRATION AND ACOUSTICS-TRANSACTIONS OF THE ASME, v. 142, n. 2, APR 1 2020. (15/20363-6)

RAMOS, DOUGLAS JHON; RAMOS, LEANDRO ITO; DANIEL, GREGORY BREGION. Stability Analysis of Rotating Systems Supported by Textured Journal Bearings. JOURNAL OF TRIBOLOGY-TRANSACTIONS OF THE ASME, v. 142, n. 3, MAR 2020. (15/20363-6, 15/20036-5, 16/20975-4)

ALVES, DIOGO STUANI; DANIEL, GREGORY BREGION; DE CASTRO, HELIO FIORI; MACHADO, TIAGO HENRIQUE; CAVALCA, KATIA LUCCHESI; GECGEL, OZHAN; DIAS, JOAO PAULO; EKWARO-OSIRE, STEPHEN. Uncertainty quantification in deep convolutional neural network diagnostics of journal bearings with ovalization fault. MECHANISM AND MACHINE THEORY, v. 149, JUL 2020. (19/00974-1, 15/20363-6, 18/21581-5)

SAINT MARTIN, LEONARDO B.; MENDES, RICARDO U.; CAVALCA, KATIA L.. Model reduction and dynamic matrices extraction from state-space representation applied to rotating machines. MECHANISM AND MACHINE THEORY, v. 149, JUL 2020. (15/20363-6)

BIZARRE, L.; ANDERSEN, T. B.; DANIEL, G. B.; SANTOS, I. F.; CAVALCA, K. L.. A 3D Approach for THD Lubrication in Tilting Pad Journal Bearing?Theory and Experiment. TRIBOLOGY TRANSACTIONS, v. 63, n. 1, OCT 2019. (15/20363-6, 17/18629-3)

WU, MATHEUS FREIRE; CAVALCA, KATIA LUCCHESI. Experimental validation and comparison between different active control methods applied to a journal bearing supported rotor. STRUCTURAL CONTROL & HEALTH MONITORING, v. 26, n. 12, DEC 2019. (17/15494-0, 15/20363-6, 16/13059-1)

RAMOS, DOUGLAS JHON; DANIEL, GREGORY BREGION. Evaluation of bearing's cavitation effects on the rotor dynamic behavior. Applied Mathematical Modelling, v. 77, n. 1, p. 49-65, 2020. (15/20363-6)

GRIPP, J. A. B.; RADE, D. A.. Vibration and noise control using shunted piezoelectric transducers: A review. MECHANICAL SYSTEMS AND SIGNAL PROCESSING, v. 112, p. 359-383, NOV 2018. (15/20363-6)

GUIMARAES, THIAGO A. M.; SILVA, HIGOR L.; RADE, DOMINGOS A.; CESNIK, CARLOS E. S.. Aeroelastic Stability of Conventional and Tow-Steered Composite Plates Under Stochastic Fiber Volume. AIAA JOURNAL, v. 58, n. 6, p. 2748-2759, JUN 2020. (15/20363-6)

VISNADI, LAIS BITTENCOURT; DE CASTRO, HELIO FIORI. Influence of bearing clearance and oil temperature uncertainties on the stability threshold of cylindrical journal bearings. MECHANISM AND MACHINE THEORY, v. 134, p. 57-73, APR 2019. (15/20363-6)

SANCHES, FABIO DALMAZZO; PEDERIVA, ROBSON. Simultaneous identification of unbalance and shaft bow in a two-disk rotor based on correlation analysis and the SEREP model order reduction method. Journal of Sound and Vibration, v. 433, p. 230-247, OCT 27 2018. (15/20363-6)

SALES, T. P.; MARQUES, FLAVIO D.; PEREIRA, DANIEL A.; RADE, DOMINGOS A.. Dynamic assessment of nonlinear typical section aeroviscoelastic systems using fractional derivative-based viscoelastic model. Journal of Sound and Vibration, v. 423, p. 230-245, JUN 9 2018. (15/20363-6)

RAMOS, LEANDRO ITO; RAMOS, DOUGLAS JHON; DANIEL, GREGORY BREGION. Evaluation of textured journal bearings under dynamic operating conditions in rotating machinery. PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART J-JOURNAL OF ENGINEERING TRIBOLOGY, NOV 2019. (15/20363-6, 15/20036-5, 16/20975-4)

PEREIRA, D. A.; GUIMARAES, T. A. M.; RESENDE, H. B.; RADE, D. A.. Numerical and experimental analyses of modal frequency and damping in tow-steered CFRP laminates. COMPOSITE STRUCTURES, v. 244, JUL 15 2020. (15/20363-6)

RIBEIRO, EDUARDO AFONSO; ALVES, DIOGO STUANI; CAVALCA, KATIA LUCCHESI; BAVASTRI, CARLOS ALBERTO. Stability analysis and optimization of a hybrid rotating machinery support combining journal bearings with viscoelastic supports. MECHANISM AND MACHINE THEORY, v. 156, FEB 2021. (18/21581-5, 15/20363-6)

PEREIRA, D. A.; SALES, T. P.; RADE, D. A.. Multi-objective frequency and damping optimization of tow-steered composite laminates. COMPOSITE STRUCTURES, v. 256, JAN 15 2021. (15/20363-6, 18/15894-0)

ALVES, DIOGO STUANI; MACHADO, TIAGO HENRIQUE; CAVALCA, KATIA LUCCHESI; BACHSCHMID, NICOLO. Characteristics of oil film nonlinearity in bearings and its effects in rotor balancing. Journal of Sound and Vibration, v. 459, OCT 27 2019. (15/20363-6, 18/01919-1, 18/21581-5)

GAROLI, GABRIEL YUJI; DE CASTRO, HELIO FIORI. Analysis of a rotor-bearing nonlinear system model considering fluid-induced instability and uncertainties in bearings. Journal of Sound and Vibration, v. 448, p. 108-129, MAY 26 2019. (16/13223-6, 15/20363-6)

ALVES, DIOGO STUANI; WU, MATHEUS FREIRE; CAVALCA, KATIA LUCCHESI. Application of gain-scheduled vibration control to nonlinear journal-bearing supported rotor. Journal of Sound and Vibration, v. 442, p. 714-737, MAR 3 2019. (15/20363-6, 16/13059-1)

DA SILVA TUCKMANTEL, FELIPE WENZEL; CAVALCA, KATIA LUCCHESI. Vibration signatures of a rotor-coupling-bearing system under angular misalignment. MECHANISM AND MACHINE THEORY, v. 133, p. 559-583, MAR 2019. (15/20363-6)

BALTHAZAR, JOSE M.; TUSSET, ANGELO M.; BRASIL, REYOLANDO M. L. R. F.; FELIX, JORGE L. P.; ROCHA, RODRIGO T.; JANZEN, FREDERIC C.; NABARRETE, AIRTON; OLIVEIRA, CLIVALDO. An overview on the appearance of the Sommerfeld effect and saturation phenomenon in non-ideal vibrating systems (NIS) in macro and MEMS scales. NONLINEAR DYNAMICS, v. 93, n. 1, SI, p. 19-40, JUL 2018. (15/20363-6)

SAINT MARTIN, LEONARDO B.; GUSMAO, LEONARDO L.; MACHADO, TIAGO H.; OKABE, EDUARDO P.; CAVALCA, KATIA L.. Operational modal analysis application to support structure identification under rotating machinery unbalance. ENGINEERING STRUCTURES, v. 249, DEC 15 2021. (15/20363-6)

BORGES, ROMES A.; RODOVALHO, LUIZ F. F.; SALES, THIAGO DE P.; RADE, DOMINGOS A.. Stochastic eigenfrequency and buckling analyses of plates subjected to random temperature distributions. MECHANICAL SYSTEMS AND SIGNAL PROCESSING, v. 147, JAN 15 2021. (19/04503-3, 15/20363-6, 18/15894-0)

MACHADO, TIAGO HENRIQUE; ALVES, DIOGO STUANI; CAVALCA, KATIA LUCCHESI. Investigation about journal bearing wear effect on rotating system dynamic response in time domain. TRIBOLOGY INTERNATIONAL, v. 129, p. 124-136, JAN 2019. (15/20363-6, 17/07454-8)

MACHADO, TIAGO HENRIQUE; ALVES, DIOGO STUANI; CAVALCA, KATIA LUCCHESI. Discussion about nonlinear boundaries for hydrodynamic forces in journal bearing. NONLINEAR DYNAMICS, v. 92, n. 4, p. 2005-2022, JUN 2018. (15/20363-6, 17/07454-8)

BIZARRE, L.; NONATO, F.; CAVALCA, K. L.. Formulation of five degrees of freedom ball bearing model accounting for the nonlinear stiffness and damping of elastohydrodynamic point contacts. MECHANISM AND MACHINE THEORY, v. 124, p. 179-196, JUN 2018. (15/20363-6)

DOS SANTOS, GUILHERME PACHECO; BALTHAZAR, JOSE MANOEL; JANZEN, FREDERIC CONRAD; ROCHA, RODRIGO TUMOLIN; NABARRETE, AIRTON; TUSSET, ANGELO MARCELO. Nonlinear dynamics and SDRE control applied to a high-performance aircraft in a longitudinal flight considering atmospheric turbulence in flight. Journal of Sound and Vibration, v. 436, p. 273-285, DEC 8 2018. (15/20363-6)

MENDES, RICARDO U.; MACHADO, TIAGO H.; CAVALCA, KATIA L.. Experimental wear parameters identification in hydrodynamic bearings via model based methodology. WEAR, v. 372, p. 116-129, FEB 15 2017. (15/20363-6)

SALES, THIAGO DE P.; PEREIRA, DANIEL A.; MARQUES, FLAVIO D.; RADE, DOMINGOS A.. Modeling and dynamic characterization of nonlinear non-smooth aeroviscoelastic systems. MECHANICAL SYSTEMS AND SIGNAL PROCESSING, v. 116, p. 900-915, FEB 1 2019. (15/20363-6)

STORTI, GUSTAVO CHAVES; DA SILVA TUCKMANTEL, FELIPE WENZEL; MACHADO, TIAGO HENRIQUE. Modal parameters identification of a rotor-journal bearing system using operational modal analysis. Journal of the Brazilian Society of Mechanical Sciences and Engineering, v. 43, n. 3, FEB 20 2021. (15/20363-6, 17/07454-8)

STORTI, GUSTAVO; MACHADO, TIAGO. The use of operational modal analysis in the process of modal parameters identification in a rotating machine supported by roller bearings. Journal of Mechanical Science and Technology, v. 35, n. 2, p. 471-480, FEB 2021. (17/07454-8, 15/20363-6)

NABARRETE, AIRTON; DE FREITAS FONSECA, GUSTAVO. Nonlinear modeling and analysis of rotors supported by magnetorheological squeeze film journal bearings. MECCANICA, v. 56, n. 4, SI, p. 873-886, APR 2021. (15/20363-6)

GECGEL, OZHAN; DIAS, JOAO PAULO; EKWARO-OSIRE, STEPHEN; ALVES, DIOGO STUANI; MACHADO, TIAGO HENRIQUE; DANIEL, GREGORY BREGION; DE CASTRO, HELIO FIORI; CAVALCA, KATIA LUCCHESI. Simulation-Driven Deep Learning Approach for Wear Diagnostics in Hydrodynamic Journal Bearings. JOURNAL OF TRIBOLOGY-TRANSACTIONS OF THE ASME, v. 143, n. 8, AUG 2021. (15/20363-6, 18/21581-5, 19/00974-1)

ALVES, DIOGO STUANI; FIEUX, GAUTHIER; MACHADO, TIAGO HENRIQUE; KEOGH, PATRICK S.; CAVALCA, KATIA LUCCHESI. A parametric model to identify hydrodynamic bearing wear at a single rotating speed. TRIBOLOGY INTERNATIONAL, v. 153, JAN 2021. (15/20363-6, 18/21581-5, 18/24600-0)

RAMOS, D. J.; DANIEL, G. B.. A new concept of active hydrodynamic bearing for application in rotating systems. TRIBOLOGY INTERNATIONAL, v. 153, JAN 2021. (15/20363-6, 18/11298-4)

ALVES, DIOGO STUANI; LUCCHESI, KATIA. Investigation into the influence of bearings nonlinear forces in unbalance identification. Journal of Sound and Vibration, v. 492, FEB 3 2021. (18/21581-5, 15/20363-6)

PEIXOTO, THALES FREITAS; NORDMANN, RAINER; CAVALCA, KATIA LUCCHESI. Dynamic analysis of turbochargers with thermo-hydrodynamic lubrication bearings Abstract. Journal of Sound and Vibration, v. 505, AUG 4 2021. (15/20363-6)

WU, MATHEUS F.; CAVALCA, KATIA L.; MARKERT, RICHARD. Feedforward Rotor Fault Compensation. STRUCTURAL CONTROL & HEALTH MONITORING, v. 27, n. 6, JUN 2020. (15/20363-6, 16/13059-1, 17/15494-0)

BIZARRE, L.; DANIEL, G. B.; SANTOS, I. F.; CAVALCA, K. L.. Influence of Injection Pressure on the Thermohydrodynamic Behavior of Tilting Pad Journal Bearings-Model and Experiment. TRIBOLOGY TRANSACTIONS, v. 64, n. 3, p. 513-527, MAY 4 2021. (17/18629-3, 15/20363-6)