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An updated gradient PLE-SPExHPLC-PDA system for the extraction, concentration, fractionation, and analysis of valuable compounds from cocoa bean shells

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Author(s):
Bragagnolo, Felipe Sanchez ; Strieder, Monique Martins ; Sanches, Vitor Lacerda ; Mesquita, Leonardo Mendes de Souza ; Arrua, R. Dario ; Gonzalez-Miquel, Maria ; Rostagno, Mauricio Ariel
Total Authors: 7
Document type: Journal article
Source: Food Chemistry; v. 494, p. 11-pg., 2025-12-01.
Abstract

Cocoa (Theobroma cacao L.) beans are extensively employed in the food industry. However, their shells (CBS), a by-product representing about 20 % of bean weight, contain valuable bioactive compounds such as phenolic compounds and methylxanthines. This study developed a PLE-SPE x HPLC-PDA system to extract, concentrate, fractionate, and analyze these metabolites from CBS. The optimized in-line PLE-SPE conditions (PoraPak Rxn RP Bulk adsorbent, 45-min gradient from pure H2O to pure EtOH) produced a first fraction enriched with theobromine (75.05 +/- 9.22 %), a second fraction enriched with caffeine (80.66 +/- 1.95 %), and a third fraction enriched with phenolics (69.21 +/- 7.46 %). Additionally, the SPE adsorbent was evaluated over at least 10 reuses, with performance monitored in real-time using the updated PLE-SPE x HPLC-PDA system. Computational predictions using COSMO-RS described the metabolites x solvents x adsorbent interactions. Finally, this methodology reduces processing steps, time, and materials while producing valuable fractions for food, cosmetic, and pharmaceutical industries. (AU)

FAPESP's process: 19/13496-0 - Multi user equipment approved in grant 2018/14582-5: ultra-high pressure liquid chromatography system (UHPLC), composed by a quaternary pump, autoinjector, oven with selection valve and detector (PDA)
Grantee:Maurício Ariel Rostagno
Support Opportunities: Multi-user Equipment Program
FAPESP's process: 23/12621-1 - Enhanced recovery of high-value compounds from agricultural by-products: green methods using predictive computational models and intensified extraction techniques
Grantee:Felipe Sanchez Bragagnolo
Support Opportunities: Scholarships abroad - Research Internship - Post-doctor
FAPESP's process: 21/12264-9 - A techno-economic evaluation of emerging technologies and green solvents coupling to the two-dimensional system of extraction, separation and analysis to obtain phenolic compounds from waste of the coffee and plant-based beverages industry
Grantee:Monique Martins Strieder
Support Opportunities: Scholarships in Brazil - Post-Doctoral
FAPESP's process: 22/10469-5 - Application of in silico tools for the extraction of bioactive compounds from agro by-products by gas-expanded liquids and green switchable solvents
Grantee:Felipe Sanchez Bragagnolo
Support Opportunities: Scholarships in Brazil - Post-Doctoral
FAPESP's process: 18/14582-5 - Development of a two-dimensional extraction, separation and analysis system for evaluating the bioactivity of phytochemicals
Grantee:Maurício Ariel Rostagno
Support Opportunities: Research Grants - Young Investigators Grants - Phase 2